Pelican 1430 side cases - Kawasaki KLR 650 Forum
1987 to 2007 Wrenching & Mods For maintaining, repair or modifications of Generation 1 KLR's. 2007 and earlier.

 
LinkBack Thread Tools
Old 12-11-2009, 10:28 AM Thread Starter
Neutral
 
Join Date: Feb 2009
Location: St. Louis, MO
Posts: 8
Pelican 1430 side cases

After reviewing the various types and cost of side cases I deceded on the Pelican 1430 top loading cases. I purchased two of them from the Case Club in Anaheim CA. The cost was less than $140.00 including shipping.

For the mounting bracket I went with Moto-SportPanniers. A bit pricy at $240,00 delivered but I liked the round tubing construction better than the square tubing used by the other manufactures. The brackets are high quality and fit the bikes mounting holes quite well. The only downside to the brackets is that the rear side covers have to be cut out to clear the way for the upper mounting bracket.

MOUNTING BRACKET.jpg

Rather than using the conventional mounting clips that are for sale. I decided to use the mounting holes in the bracket and bolt the case directly to it. M 8-1.25 x 30 mm long bolts were used. Inside the case a flat washer and o-ring and between the case and the bracket a 1/2 ID x 3/4 OD tappered toilet washer was fitted. This gave the assembly a cushion between the case and bracket and a good seal inside the case

MOUNTING BOLT ASSEMBLY.jpg

For the bottom clip I glued two pieces of 3/4" x 1 1/2" of oak together, rounded the edges and painted it black. I mounted it to the case with a flat head machine screw. Again I fitted the inside of the case with an o-ring and flat washer.

BOTTOM BRACKET.jpg
BRACKET MOUNTED ON CASE.jpg

Before I drilled the holes in the case I made a plywood template. I measured the locations for the holes, and drilled the template. Once I was satified with the fit of the template on the bike I drilled the cases for the bolts.

The cases fit quite well with the bike. The are a little small but adequate and are relativy easy to remove (13 mm wrench required).
REAR VIEW.jpg
Davis2x1 is offline  
Sponsored Links
Advertisement
 
Old 12-11-2009, 10:57 AM
4th Gear
 
tomatocity's Avatar
 
Join Date: Sep 2006
Location: Sacramento, CA
Posts: 2,453
Excellent DIY post. Like the mix of materials. Guessing you are a wood worker. Are the hinges on the inside or outside? Very nice looking luggage. Two new (to me) vendors 8^)

Tim

2005 KLR 685
2015 Yamaha Super Tenere ES, 5/23/2015
2012 Yamaha Super Tenere; Purchased 7/30/2011; Sold 5/23/2015
tomatocity is offline  
Old 12-11-2009, 12:30 PM
Pretty in Pink, dunno why
 
Tom Schmitz's Avatar
 
Join Date: Feb 2009
Location: Redondo Beach
Posts: 7,449
Garage
Very nicely done! Kudos.

Tom
Tom Schmitz is online now  
 
Old 12-11-2009, 01:39 PM Thread Starter
Neutral
 
Join Date: Feb 2009
Location: St. Louis, MO
Posts: 8
Tim,

Here are a few more photos of the side cases.

TOPCASE REAR VIEW.jpg

TOPCASE SIDE VIEW.jpg
Davis2x1 is offline  
Old 12-11-2009, 05:25 PM
5th Gear
 
Join Date: Sep 2006
Posts: 4,700
Davis,
I love Pelican cases, but I just wish they'd have something about 25% bigger in the same design..
Oh, and nice BMWMOA sticker!! Been a life member for something around 15 years..
Paper is offline  
Old 12-11-2009, 05:55 PM
1st Gear
 
Join Date: Nov 2009
Location: soda springs, idaho
Posts: 73
Very nice, that's exactly what I'm wanting to do with mine.
57Frontier is offline  
Sponsored Links
Advertisement
 
 

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the Kawasaki KLR 650 Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in









Thread Tools



Similar Threads
Thread Thread Starter Forum Replies Last Post
Pelican side cases rmcnabb Bike and Rider Gear 12 08-28-2009 04:25 PM
Pelican cases and GPS's cassidy2786 1987 to 2007 Wrenching & Mods 3 06-25-2008 07:41 PM
Pelican cases waverlyhagood KLR & Other Motorcycle Related Discussion 9 04-28-2008 10:46 PM

Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome