Broke Clutch and Shift Lever - Kawasaki KLR 650 Forum
2008+ KLR650 Wrenching & Mod Questions For repair, maintaining or modifying discussions related to the newly updated 2008 and beyond, Generation 2 KLR650 Motorcycle.

 
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post #1 of 9 Old 10-15-2010, 12:33 AM Thread Starter
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Broke Clutch and Shift Lever

Hey guys,

I bought a 2008 KLR 650 last week and absolutely love it. Being only 5'8" and a brand new rider, I have dropped it twice now while trying to get rolling from a stop. Today, I was leaving my friend's aunt's place, and dropped it for the second time. The clutch lever broke in half, and the shift lever got bent a little. I was able to ride home still. Can anyone recommend any new levers to get? I'm going to order a Corbin dual-platform seat tomorrow :-)

Thanks!

Kevin
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post #2 of 9 Old 10-15-2010, 07:36 AM
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Hello and welcome to the forum. It was good not to see any broken rider pieces listed.


After market clutch lever:
http://www.rockymountainatvmc.com/ve.../typeDetail.do

OEM clutch lever: 46092: LEVER-GRIP,CLUTCH $5.40
http://www.bikebandit.com/houseofmot...lr650/o/m17202

After market shift lever:
http://www.rockymountainatvmc.com/ve.../typeDetail.do

Something else to consider maybe is to upgrade the brush guards on the handlebars. The stock set offers little impact protection. Something like this:

http://www.bikebandit.com/acerbis-ra...ment-handguard

I only offer these up as an example. There are a number of options that offer loop protection...they come around to the handlebar end and attach, offering some impact protection to not only your levers, but for your hands.

The factory stock foot shifter sucks. They do a number of not desirable things. They break, they bend, and on a really bad day, they can punch a hole in your engine cover. Most after market shifters have a flex-end on the shifter, are a bit stronger.

******
ďmany a trip continues long after movement in time and space have ceasedĒ- Steinbeck, [I]"Travels with Charlie"
[/I]
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Last edited by vatrader; 10-15-2010 at 01:15 PM. Reason: speling
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post #3 of 9 Old 10-15-2010, 10:51 AM
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Quote:
Originally Posted by kmbsar View Post
Hey guys,

I bought a 2008 KLR 650 last week and absolutely love it. Being only 5'8" and a brand new rider, I have dropped it twice now while trying to get rolling from a stop. Today, I was leaving my friend's aunt's place, and dropped it for the second time. The clutch lever broke in half, and the shift lever got bent a little. I was able to ride home still. Can anyone recommend any new levers to get? I'm going to order a Corbin dual-platform seat tomorrow :-)

Thanks!

Kevin
Sounds like your short legged.
Try a set of lowering links......Or training wheels. Sorry, just giving ya a hard time.

Kurt

Mind over Matter:
If you don't mind, then it don't matter!

Def. of a man:
We spend 9 months trying to get out and the rest of our lifes trying to get back in!\
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post #4 of 9 Old 10-15-2010, 12:09 PM Thread Starter
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Thanks for the help. The aftermarket replacements look good.

As the training wheels go, think just one will work? sfbay.craigslist.org/eby/mcy/2007450845.html
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post #5 of 9 Old 10-15-2010, 02:33 PM
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If I were you, I'd spend the money for the Acerbis Bark Busters that vatrader posted.. They'll eliminate your need for replacement levers..

If you bend them, you'll have bigger issues than broken levers (like a destoyed front end of the bike)..

$53 plus shipping to eliminate $12 per lever, on a regular basis.. Excellent FARKLE and you can color match to the bike if desired.
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post #6 of 9 Old 10-15-2010, 03:27 PM
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Brand new rider, you say? At your height the KLR is gonna be a tough bike to learn on IMHO. And topheavy. Not trying to be a dick...I'm 6'2" and it's a tall bike for me. But two drops already...I don't know if the seat will lower it enough??? Did you take an MSF course? The fact that you dropped it twice trying to get rolling makes me think that you aren't comfortable in the friction zone yet. And is there any way you could borrow a smaller bike to get the feel on?

Anyway, not passing judgement, but someone had to say it.




"In a car you're always in a compartment, and because you're used to it you don't realize that through that car window everything you see is just more TV." R. Pirsig

PPMC #1.
Soon, we ride.

AKA JD Mader or you can call me "Dan" just not early for dinner.

Click my handle for a link to my homepage/blog...which has nothing to do with MCs. Free literature and music! Viva La Revolucion!
-------------------
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post #7 of 9 Old 10-15-2010, 08:59 PM Thread Starter
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I'll definitely look at the barkbusters.

Lockjaw, I do realize its a tall bike, the seat is going to be a first step, if I feel I still need to lower it, I definitely will. I did take the MSF course and have found it invaluable (I had no clue how to even start a bike's engine before). I think you are right on my issue being based in my comfort in the friction zone. My friend who I've been with both times I've dropped it thinks I just need to let out the clutch faster. Borrowing a smaller bike is actually a good idea, I'll definitely look into that.

Thanks! Glad to have all your guys' input.
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post #8 of 9 Old 10-15-2010, 09:39 PM
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Best thing to do is to borrow a dirt bike and go play. You will have it figured out by the end of the day and then some.

Kurt

Mind over Matter:
If you don't mind, then it don't matter!

Def. of a man:
We spend 9 months trying to get out and the rest of our lifes trying to get back in!\
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post #9 of 9 Old 10-15-2010, 11:28 PM
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Quote:
Originally Posted by kmbsar View Post
I'll definitely look at the barkbusters.

Lockjaw, I do realize its a tall bike, the seat is going to be a first step, if I feel I still need to lower it, I definitely will. I did take the MSF course and have found it invaluable (I had no clue how to even start a bike's engine before). I think you are right on my issue being based in my comfort in the friction zone. My friend who I've been with both times I've dropped it thinks I just need to let out the clutch faster. Borrowing a smaller bike is actually a good idea, I'll definitely look into that.

Thanks! Glad to have all your guys' input.
Right on, man. And one of the great things about a KLR is that grabbing a bunch of throttle is fun, but not deadly. I would also recommend you get a copy of PROFICIENT MOTORCYCLING by david hough. Have fun, dude. And stop dropping your bike.

Spend an afternoon letting the clutch out slow with no throttle and then working your way up. The epiphany will come.




"In a car you're always in a compartment, and because you're used to it you don't realize that through that car window everything you see is just more TV." R. Pirsig

PPMC #1.
Soon, we ride.

AKA JD Mader or you can call me "Dan" just not early for dinner.

Click my handle for a link to my homepage/blog...which has nothing to do with MCs. Free literature and music! Viva La Revolucion!
-------------------
2008 KLR 650
RIP DM - Soon, we ride.
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