Join Date: Nov 2009
Location: Lander, Wyoming
I'm going to 'back-pedal' a bit here.
There may be a valid reason for the extra gap at the top of your headlight lens. The headlight may not be properly focused. They all come out of the crate with the headlight adjusted WAY Too High.
It is part of the dealership assembly and preparation to adjust the headlight focus. 2 inch drop of the Hi beam bright spot at 25 feet from a wall. This needs to be done before the windshield is installed, because the vertical adjuster is in the top LH corner of the fairing. I'm pretty certain the adjuster tilts the entire headlight shell.
Modify at "YOUR OWN RISK"!
Still riding my 1987 KL650-A1. 83,000+ miles & counting