1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Just put the Lexx Exhaust on, Question ?
  2. Coolant leak - 2003 klr
  3. 99 klr 650 turns over and dies after a few sec
  4. Headlight Failure
  5. Rear shock replace vs rebuild
  6. Swing arm pivot end play
  7. Supercap battery replacement
  8. Leaving off radiator shrouds?
  9. DPelletier's Mistake #7
  10. Inverted Forks and Other Goodies That Will Work?
  11. Cheap Ebay Header, Anyone Hear of These?
  12. Interchangeable Parts
  13. Can someone post a photo of their OEM petcock from a KLR C model (year 2000) please
  14. Borrow rotor wrench for the doo
  15. Headlight Cowls?
  16. Doohickey Tools for loan in Vancouver, BC area?
  17. Backfire once when clutch is pulled
  18. valve check
  19. Replacement Kickstand
  20. Wiring Loom Pin-Out or Diagram?
  21. Upper Engine Rattle - Sounds like pepple boucing around
  22. Recommended sprockets manufacturers (?)
  23. Stranded - Power Loss 05 KLR
  24. Drive Chain Tensioner Plate
  25. Can't flush any fluid through rear brake line? Help!
  26. starting probs .. ? decompressor anyone?
  27. Unhealthy clutch/engine sounds after upgrade
  28. Stock exhaust rattle - loose pipe inside
  29. 1988 KLR650 coolant tank
  30. Another MacGyver Gen 1 Dash
  31. Major Hesitation Stutter
  32. Stiff clutch, not cable or pivots
  33. Broken brake and clutch levers
  34. crank and motor casings gen1 klr
  35. suspension swap GEN1 vs GEN2
  36. Starting Issue
  37. Plastic/Polythene fuel tanks.
  38. Replacement petcock
  39. Rotor Bolts
  40. Battery issue with my first klr
  41. HEELLLLPPP -Starts fine but dies when throttle engaged
  42. Under 1/4 Throttle weak
  43. Looking to buy a 2007, 36k miles, advice?
  44. Narrow handlebar recommendations?
  45. Okay to use white gas to clean chain?
  46. Water pump mechanical seal question
  47. Weekend repairs
  48. Seat question
  49. Klr250 87' or9'
  50. Hand Guard Recommendations ?
  51. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  52. Front axle washer?
  53. Jetting for Colorado
  54. Front suspension sag setting
  55. Non-stock front sprocket nut?
  56. Carb issues...
  57. Tank Pad.....anyone have one on their KLR??
  58. Dropped bike now no spark
  59. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  60. Upper end and white smoke
  61. 1st Gen Chain Tension
  62. Polished sprockets
  63. banging sound, under load @ low RPM
  64. auxiliary lights mounting
  65. Another dreaded "it won't start" thread.
  66. 2001 KLR 650 Question
  67. Kickstand
  68. Stripped Float Bowl
  69. Grafting parts from 2009 Ninja 650r
  70. Got a Free* KLR
  71. KLR 650 1991 Tengai Headlight glass broken?!?!?
  72. Handlebar Expansion???
  73. Name the part
  74. Engine stalling
  75. Happy Trails spring compressor
  76. Anyone have a pic of where this goes on the bike?
  77. Power Restrictor Kit
  78. Back to standard height (after all these years)!
  79. Front, Dual Piston Caliper Identification?
  80. New KLR Rider No spark problem
  81. Stuck in Brazil with Carb Problems :/
  82. Thread inserts/ lessons the hard way
  83. Plastic kits?
  84. 2007 Parts Diagram
  85. Rear brake pedal bush
  86. Give me your opinion of this carb-mod kit.
  87. LED Headlights
  88. Living at 5280 ft now. What jet?
  89. Have to keep throttle open to keep engine from dying while idling
  90. What is the best glue to mend our polypropylene fairings?
  91. Clip master link...who here used one with no problems?
  92. Hard box
  93. Trouble getting new tire's bead to sit correctly on rim
  94. It looks like I have 2 modded holes on my airbox...
  95. Cogent Ultimate shock
  96. 1999 klr650 jetting
  97. swing arm bolt won't budge >:(
  98. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  99. Questions about upcoming clutch repair
  100. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  101. Question about float movement and shouldn't it be moving the plunger?
  102. Front Tire - Making the best of Sand Encounters
  103. Did the header very on length like 3" from 87-07?
  104. Any have pro grip 714s?
  105. I would like to lower my klr a couple inches if easily possible...
  106. Bike lost power on the freeway today then was bogging when I opened the throttle....
  107. 2004 Enrichener Valve Issue
  108. Carburetor has a slight leak...
  109. Which front tire should I buy?
  110. After riding oil doesn't look right
  111. 1998 KLR 250 Water pump seal
  112. 1998 KLR 650 - cold start problem
  113. Rear Left Turn Signal Snapped Off
  114. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  115. Lost Key
  116. Heated seat mod
  117. New owner. Gas leak. Please help!
  118. Tail bag hard or soft but supports back of passenger
  119. Rear caliper swap
  120. 2006 KLR Restoration and Upgrade
  121. Electrosport stator problem
  122. GEN 1 Screen
  123. Need some advice!
  124. Gen 1 & 2 same oil plug?
  125. Difficulty finding the "City Light" wires.
  126. Cam Chain Tensioner
  127. CDI resistance readings
  128. tiny engine click...doohickey?
  129. 17t sprocket
  130. Raising links
  131. Just did the SV650 caliper swap...
  132. Burning out fuses
  133. 2002 wont start even after replacing every item in starter circuit
  134. Top end noise on gen 1 1987 KLR
  135. Cracked Wheel
  136. Common new KLR owner mistakes to avoid
  137. Panniers
  138. Turn signals
  139. Day Running Lights
  140. Tire Went Flat Overnight
  141. Ignition housing unfastened. How to secure?
  142. Another 18" rear rim thread...
  143. Another rear spring thread....
  144. KLR600/650 Clutch
  145. Broken Crank Case at Oil Bolt
  146. Need help w/ relaying lights
  147. Bike died today
  148. Gen1/Gen2 Front master cylinder assy compatibility?
  149. Help with fork seals
  150. Installing Stead choke collar (and removing the old one)
  151. LED signals, yes I got them to work :)
  152. Adding LED lights, Winterizing, and other newbie questions
  153. Headlight Help!
  154. No fuel out of manual petcock
  155. Countershaft seal replacement problem - collar stuck
  156. 87' KLR Scrambler/Tracker Build
  157. Nomad Crash Guards on a Gen 1
  158. Greasing the front wheel
  159. klr 650 clutch question/ help
  160. Race Tech Fork Springs
  161. Leaking Shift Shaft
  162. Stuck pivot bolt
  163. Fuses?
  164. Rear brake pedal travel, is this "normal"
  165. shock shrader valve replacement?
  166. Crash Bars for a 2005 KLR 650
  167. Phoenix, AZ tool loan
  168. Water Temp sensor question..
  169. Shifter shaft oil seal leak
  170. 2nd gen rear wheel
  171. Doohickey Question (idler gears)
  172. RH Control Swap
  173. M1030B1 restoration in Oregon
  174. Clutch Arm
  175. New rims
  176. Grease for wheel hub assemblies?
  177. Kenda K270 C Speed Rating
  178. new headlight strobe ???
  179. chopped wiring diagram
  180. rear shock uninstall/install - bike on kickstand
  181. Good quality LED turn signal for Gen 1
  182. drop-in LED replacement for stock fairing
  183. How do you remove the headlight on a Gen 1
  184. Anyone need Doo tools?
  185. Help
  186. What is the best foam air filter for the KLR650?
  187. looking for light weight LED driving/spot light(s) for '01 KLR650
  188. New Panniers!
  189. front forks fit
  190. Inside a stock KLR muffler
  191. Honest question - No can-o-worms!
  192. Custom Laser cut luggage plate, gen1
  193. Replacement parts not available?
  194. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  195. Outlaw Racing clutch plates?
  196. IMS Tank install question/help
  197. Clutch Safety Bypass
  198. Water pump oil seal seat gouged
  199. This exhaust gotta go
  200. Need help with timing
  201. Stripped heat shield bolts
  202. KL 600 gearset in to a KLR 650
  203. Electrical gurus -- help!
  204. Need help in Albany, NY - bike won't start, just cranks
  205. Changed my own tires for the first time ever
  206. KLR Shifting/Clutch/Transmission Problems
  207. How bad are the front brakes 'supposed' to be?
  208. Chain contacting chain guide
  209. Crash guards and aftermarket fuel tanks?
  210. Original Doohickey failed
  211. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  212. 1989 transmission output shaft
  213. This cam is broken isnt it
  214. Crank but no start, Check my sanity please
  215. Lots of maintenance questions
  216. Water pump seals
  217. Missing battery cover -- what's it made of, what's its purpose?
  218. 2003 owners and service manuals
  219. Prog Spring install
  220. Dies when I give it throttle
  221. Seal Washer / Coolant Drain Plug
  222. Coolant reservoir replacement
  223. Rebuilding the forks -- which way does the collar at the bottom face?
  224. Doohickey tool pass-around/rental/group buy?
  225. Won't start
  226. No overflow tube?
  227. Where can I get a Doohickey kit for my '03 at a good price?
  228. Inconsistent starting
  229. Jetting ??
  230. Headlight removal
  231. water in oil???
  232. fuel always drips from the airbox drain...
  233. Idle Problems
  234. Exhaust Heat
  235. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  236. Brake light working, NO tail light-Help
  237. Grooved brake disks
  238. Carburetor: I can't get my bike to run properly again
  239. Fuel Tank Lock is Sticky
  240. Fuel Tank Lock is Sticky
  241. Head swap gen 1 to gen 2
  242. What Is This?
  243. Grinding Clutch
  244. Euro Light Switch - Possible Group Buy
  245. More Torque?
  246. East to West coast trip
  247. 1st Gen. Major Headlight Upgrade?
  248. Transmission Will Not Engage
  249. Euro Light Switch - Finally!!
  250. Newbie to KLR (250).. Needs a carb slide..help?