1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Plastic Bash Plate
  2. 1998 KLR 650 Carb problems
  3. Newbie: Oil/gas under alternator cover
  4. No headlight low beam
  5. Doohickey tools to lend or sell?
  6. gen1 oil leak
  7. Cold Weather Starting Problems
  8. Looking for Crash Bars Gen 1
  9. 1997 Front wheel hub
  10. Wiring Loom Rebuild, coolant leak?, and Hi
  11. Just put the Lexx Exhaust on, Question ?
  12. Coolant leak - 2003 klr
  13. 99 klr 650 turns over and dies after a few sec
  14. Headlight Failure
  15. Rear shock replace vs rebuild
  16. Swing arm pivot end play
  17. Supercap battery replacement
  18. Leaving off radiator shrouds?
  19. DPelletier's Mistake #7
  20. Inverted Forks and Other Goodies That Will Work?
  21. Cheap Ebay Header, Anyone Hear of These?
  22. Interchangeable Parts
  23. Can someone post a photo of their OEM petcock from a KLR C model (year 2000) please
  24. Borrow rotor wrench for the doo
  25. Headlight Cowls?
  26. Doohickey Tools for loan in Vancouver, BC area?
  27. Backfire once when clutch is pulled
  28. valve check
  29. Replacement Kickstand
  30. Wiring Loom Pin-Out or Diagram?
  31. Upper Engine Rattle - Sounds like pepple boucing around
  32. Recommended sprockets manufacturers (?)
  33. Stranded - Power Loss 05 KLR
  34. Drive Chain Tensioner Plate
  35. Can't flush any fluid through rear brake line? Help!
  36. starting probs .. ? decompressor anyone?
  37. Unhealthy clutch/engine sounds after upgrade
  38. Stock exhaust rattle - loose pipe inside
  39. 1988 KLR650 coolant tank
  40. Another MacGyver Gen 1 Dash
  41. Major Hesitation Stutter
  42. Stiff clutch, not cable or pivots
  43. Broken brake and clutch levers
  44. crank and motor casings gen1 klr
  45. suspension swap GEN1 vs GEN2
  46. Starting Issue
  47. Plastic/Polythene fuel tanks.
  48. Replacement petcock
  49. Rotor Bolts
  50. Battery issue with my first klr
  51. HEELLLLPPP -Starts fine but dies when throttle engaged
  52. Under 1/4 Throttle weak
  53. Looking to buy a 2007, 36k miles, advice?
  54. Narrow handlebar recommendations?
  55. Okay to use white gas to clean chain?
  56. Water pump mechanical seal question
  57. Weekend repairs
  58. Seat question
  59. Klr250 87' or9'
  60. Hand Guard Recommendations ?
  61. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  62. Front axle washer?
  63. Jetting for Colorado
  64. Front suspension sag setting
  65. Non-stock front sprocket nut?
  66. Carb issues...
  67. Tank Pad.....anyone have one on their KLR??
  68. Dropped bike now no spark
  69. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  70. Upper end and white smoke
  71. 1st Gen Chain Tension
  72. Polished sprockets
  73. banging sound, under load @ low RPM
  74. auxiliary lights mounting
  75. Another dreaded "it won't start" thread.
  76. 2001 KLR 650 Question
  77. Kickstand
  78. Stripped Float Bowl
  79. Grafting parts from 2009 Ninja 650r
  80. Got a Free* KLR
  81. KLR 650 1991 Tengai Headlight glass broken?!?!?
  82. Handlebar Expansion???
  83. Name the part
  84. Engine stalling
  85. Happy Trails spring compressor
  86. Anyone have a pic of where this goes on the bike?
  87. Power Restrictor Kit
  88. Back to standard height (after all these years)!
  89. Front, Dual Piston Caliper Identification?
  90. New KLR Rider No spark problem
  91. Stuck in Brazil with Carb Problems :/
  92. Thread inserts/ lessons the hard way
  93. Plastic kits?
  94. 2007 Parts Diagram
  95. Rear brake pedal bush
  96. Give me your opinion of this carb-mod kit.
  97. LED Headlights
  98. Living at 5280 ft now. What jet?
  99. Have to keep throttle open to keep engine from dying while idling
  100. What is the best glue to mend our polypropylene fairings?
  101. Clip master link...who here used one with no problems?
  102. Hard box
  103. Trouble getting new tire's bead to sit correctly on rim
  104. It looks like I have 2 modded holes on my airbox...
  105. Cogent Ultimate shock
  106. 1999 klr650 jetting
  107. swing arm bolt won't budge >:(
  108. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  109. Questions about upcoming clutch repair
  110. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  111. Question about float movement and shouldn't it be moving the plunger?
  112. Front Tire - Making the best of Sand Encounters
  113. Did the header very on length like 3" from 87-07?
  114. Any have pro grip 714s?
  115. I would like to lower my klr a couple inches if easily possible...
  116. Bike lost power on the freeway today then was bogging when I opened the throttle....
  117. 2004 Enrichener Valve Issue
  118. Carburetor has a slight leak...
  119. Which front tire should I buy?
  120. After riding oil doesn't look right
  121. 1998 KLR 250 Water pump seal
  122. 1998 KLR 650 - cold start problem
  123. Rear Left Turn Signal Snapped Off
  124. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  125. Lost Key
  126. Heated seat mod
  127. New owner. Gas leak. Please help!
  128. Tail bag hard or soft but supports back of passenger
  129. Rear caliper swap
  130. 2006 KLR Restoration and Upgrade
  131. Electrosport stator problem
  132. GEN 1 Screen
  133. Need some advice!
  134. Gen 1 & 2 same oil plug?
  135. Difficulty finding the "City Light" wires.
  136. Cam Chain Tensioner
  137. CDI resistance readings
  138. tiny engine click...doohickey?
  139. 17t sprocket
  140. Raising links
  141. Just did the SV650 caliper swap...
  142. Burning out fuses
  143. 2002 wont start even after replacing every item in starter circuit
  144. Top end noise on gen 1 1987 KLR
  145. Cracked Wheel
  146. Common new KLR owner mistakes to avoid
  147. Panniers
  148. Turn signals
  149. Day Running Lights
  150. Tire Went Flat Overnight
  151. Ignition housing unfastened. How to secure?
  152. Another 18" rear rim thread...
  153. Another rear spring thread....
  154. KLR600/650 Clutch
  155. Broken Crank Case at Oil Bolt
  156. Need help w/ relaying lights
  157. Bike died today
  158. Gen1/Gen2 Front master cylinder assy compatibility?
  159. Help with fork seals
  160. Installing Stead choke collar (and removing the old one)
  161. LED signals, yes I got them to work :)
  162. Adding LED lights, Winterizing, and other newbie questions
  163. Headlight Help!
  164. No fuel out of manual petcock
  165. Countershaft seal replacement problem - collar stuck
  166. 87' KLR Scrambler/Tracker Build
  167. Nomad Crash Guards on a Gen 1
  168. Greasing the front wheel
  169. klr 650 clutch question/ help
  170. Race Tech Fork Springs
  171. Leaking Shift Shaft
  172. Stuck pivot bolt
  173. Fuses?
  174. Rear brake pedal travel, is this "normal"
  175. shock shrader valve replacement?
  176. Crash Bars for a 2005 KLR 650
  177. Phoenix, AZ tool loan
  178. Water Temp sensor question..
  179. Shifter shaft oil seal leak
  180. 2nd gen rear wheel
  181. Doohickey Question (idler gears)
  182. RH Control Swap
  183. M1030B1 restoration in Oregon
  184. Clutch Arm
  185. New rims
  186. Grease for wheel hub assemblies?
  187. Kenda K270 C Speed Rating
  188. new headlight strobe ???
  189. chopped wiring diagram
  190. rear shock uninstall/install - bike on kickstand
  191. Good quality LED turn signal for Gen 1
  192. drop-in LED replacement for stock fairing
  193. How do you remove the headlight on a Gen 1
  194. Anyone need Doo tools?
  195. Help
  196. What is the best foam air filter for the KLR650?
  197. looking for light weight LED driving/spot light(s) for '01 KLR650
  198. New Panniers!
  199. front forks fit
  200. Inside a stock KLR muffler
  201. Honest question - No can-o-worms!
  202. Custom Laser cut luggage plate, gen1
  203. Replacement parts not available?
  204. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  205. Outlaw Racing clutch plates?
  206. IMS Tank install question/help
  207. Clutch Safety Bypass
  208. Water pump oil seal seat gouged
  209. This exhaust gotta go
  210. Need help with timing
  211. Stripped heat shield bolts
  212. KL 600 gearset in to a KLR 650
  213. Electrical gurus -- help!
  214. Need help in Albany, NY - bike won't start, just cranks
  215. Changed my own tires for the first time ever
  216. KLR Shifting/Clutch/Transmission Problems
  217. How bad are the front brakes 'supposed' to be?
  218. Chain contacting chain guide
  219. Crash guards and aftermarket fuel tanks?
  220. Original Doohickey failed
  221. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  222. 1989 transmission output shaft
  223. This cam is broken isnt it
  224. Crank but no start, Check my sanity please
  225. Lots of maintenance questions
  226. Water pump seals
  227. Missing battery cover -- what's it made of, what's its purpose?
  228. 2003 owners and service manuals
  229. Prog Spring install
  230. Dies when I give it throttle
  231. Seal Washer / Coolant Drain Plug
  232. Coolant reservoir replacement
  233. Rebuilding the forks -- which way does the collar at the bottom face?
  234. Doohickey tool pass-around/rental/group buy?
  235. Won't start
  236. No overflow tube?
  237. Where can I get a Doohickey kit for my '03 at a good price?
  238. Inconsistent starting
  239. Jetting ??
  240. Headlight removal
  241. water in oil???
  242. fuel always drips from the airbox drain...
  243. Idle Problems
  244. Exhaust Heat
  245. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  246. Brake light working, NO tail light-Help
  247. Grooved brake disks
  248. Carburetor: I can't get my bike to run properly again
  249. Fuel Tank Lock is Sticky
  250. Fuel Tank Lock is Sticky