1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Major Hesitation Stutter
  2. Stiff clutch, not cable or pivots
  3. Broken brake and clutch levers
  4. crank and motor casings gen1 klr
  5. suspension swap GEN1 vs GEN2
  6. Starting Issue
  7. Plastic/Polythene fuel tanks.
  8. Replacement petcock
  9. Rotor Bolts
  10. Battery issue with my first klr
  11. HEELLLLPPP -Starts fine but dies when throttle engaged
  12. Under 1/4 Throttle weak
  13. Looking to buy a 2007, 36k miles, advice?
  14. Narrow handlebar recommendations?
  15. Okay to use white gas to clean chain?
  16. Water pump mechanical seal question
  17. Weekend repairs
  18. Seat question
  19. Klr250 87' or9'
  20. Hand Guard Recommendations ?
  21. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  22. Front axle washer?
  23. Jetting for Colorado
  24. Front suspension sag setting
  25. Non-stock front sprocket nut?
  26. Carb issues...
  27. Tank Pad.....anyone have one on their KLR??
  28. Dropped bike now no spark
  29. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  30. Upper end and white smoke
  31. 1st Gen Chain Tension
  32. Polished sprockets
  33. banging sound, under load @ low RPM
  34. auxiliary lights mounting
  35. Another dreaded "it won't start" thread.
  36. 2001 KLR 650 Question
  37. Kickstand
  38. Stripped Float Bowl
  39. Grafting parts from 2009 Ninja 650r
  40. Got a Free* KLR
  41. KLR 650 1991 Tengai Headlight glass broken?!?!?
  42. Handlebar Expansion???
  43. Name the part
  44. Engine stalling
  45. Happy Trails spring compressor
  46. Anyone have a pic of where this goes on the bike?
  47. Power Restrictor Kit
  48. Back to standard height (after all these years)!
  49. Front, Dual Piston Caliper Identification?
  50. New KLR Rider No spark problem
  51. Stuck in Brazil with Carb Problems :/
  52. Thread inserts/ lessons the hard way
  53. Plastic kits?
  54. 2007 Parts Diagram
  55. Rear brake pedal bush
  56. Give me your opinion of this carb-mod kit.
  57. LED Headlights
  58. Living at 5280 ft now. What jet?
  59. Have to keep throttle open to keep engine from dying while idling
  60. What is the best glue to mend our polypropylene fairings?
  61. Clip master link...who here used one with no problems?
  62. Hard box
  63. Trouble getting new tire's bead to sit correctly on rim
  64. It looks like I have 2 modded holes on my airbox...
  65. Cogent Ultimate shock
  66. 1999 klr650 jetting
  67. swing arm bolt won't budge >:(
  68. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  69. Questions about upcoming clutch repair
  70. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  71. Question about float movement and shouldn't it be moving the plunger?
  72. Front Tire - Making the best of Sand Encounters
  73. Did the header very on length like 3" from 87-07?
  74. Any have pro grip 714s?
  75. I would like to lower my klr a couple inches if easily possible...
  76. Bike lost power on the freeway today then was bogging when I opened the throttle....
  77. 2004 Enrichener Valve Issue
  78. Carburetor has a slight leak...
  79. Which front tire should I buy?
  80. After riding oil doesn't look right
  81. 1998 KLR 250 Water pump seal
  82. 1998 KLR 650 - cold start problem
  83. Rear Left Turn Signal Snapped Off
  84. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  85. Lost Key
  86. Heated seat mod
  87. New owner. Gas leak. Please help!
  88. Tail bag hard or soft but supports back of passenger
  89. Rear caliper swap
  90. 2006 KLR Restoration and Upgrade
  91. Electrosport stator problem
  92. GEN 1 Screen
  93. Need some advice!
  94. Gen 1 & 2 same oil plug?
  95. Difficulty finding the "City Light" wires.
  96. Cam Chain Tensioner
  97. CDI resistance readings
  98. tiny engine click...doohickey?
  99. 17t sprocket
  100. Raising links
  101. Just did the SV650 caliper swap...
  102. Burning out fuses
  103. 2002 wont start even after replacing every item in starter circuit
  104. Top end noise on gen 1 1987 KLR
  105. Cracked Wheel
  106. Common new KLR owner mistakes to avoid
  107. Panniers
  108. Turn signals
  109. Day Running Lights
  110. Tire Went Flat Overnight
  111. Ignition housing unfastened. How to secure?
  112. Another 18" rear rim thread...
  113. Another rear spring thread....
  114. KLR600/650 Clutch
  115. Broken Crank Case at Oil Bolt
  116. Need help w/ relaying lights
  117. Bike died today
  118. Gen1/Gen2 Front master cylinder assy compatibility?
  119. Help with fork seals
  120. Installing Stead choke collar (and removing the old one)
  121. LED signals, yes I got them to work :)
  122. Adding LED lights, Winterizing, and other newbie questions
  123. Headlight Help!
  124. No fuel out of manual petcock
  125. Countershaft seal replacement problem - collar stuck
  126. 87' KLR Scrambler/Tracker Build
  127. Nomad Crash Guards on a Gen 1
  128. Greasing the front wheel
  129. klr 650 clutch question/ help
  130. Race Tech Fork Springs
  131. Leaking Shift Shaft
  132. Stuck pivot bolt
  133. Fuses?
  134. Rear brake pedal travel, is this "normal"
  135. shock shrader valve replacement?
  136. Crash Bars for a 2005 KLR 650
  137. Phoenix, AZ tool loan
  138. Water Temp sensor question..
  139. Shifter shaft oil seal leak
  140. 2nd gen rear wheel
  141. Doohickey Question (idler gears)
  142. RH Control Swap
  143. M1030B1 restoration in Oregon
  144. Clutch Arm
  145. New rims
  146. Grease for wheel hub assemblies?
  147. Kenda K270 C Speed Rating
  148. new headlight strobe ???
  149. chopped wiring diagram
  150. rear shock uninstall/install - bike on kickstand
  151. Good quality LED turn signal for Gen 1
  152. drop-in LED replacement for stock fairing
  153. How do you remove the headlight on a Gen 1
  154. Anyone need Doo tools?
  155. Help
  156. What is the best foam air filter for the KLR650?
  157. looking for light weight LED driving/spot light(s) for '01 KLR650
  158. New Panniers!
  159. front forks fit
  160. Inside a stock KLR muffler
  161. Honest question - No can-o-worms!
  162. Custom Laser cut luggage plate, gen1
  163. Replacement parts not available?
  164. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  165. Outlaw Racing clutch plates?
  166. IMS Tank install question/help
  167. Clutch Safety Bypass
  168. Water pump oil seal seat gouged
  169. This exhaust gotta go
  170. Need help with timing
  171. Stripped heat shield bolts
  172. KL 600 gearset in to a KLR 650
  173. Electrical gurus -- help!
  174. Need help in Albany, NY - bike won't start, just cranks
  175. Changed my own tires for the first time ever
  176. KLR Shifting/Clutch/Transmission Problems
  177. How bad are the front brakes 'supposed' to be?
  178. Chain contacting chain guide
  179. Crash guards and aftermarket fuel tanks?
  180. Original Doohickey failed
  181. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  182. 1989 transmission output shaft
  183. This cam is broken isnt it
  184. Crank but no start, Check my sanity please
  185. Lots of maintenance questions
  186. Water pump seals
  187. Missing battery cover -- what's it made of, what's its purpose?
  188. 2003 owners and service manuals
  189. Prog Spring install
  190. Dies when I give it throttle
  191. Seal Washer / Coolant Drain Plug
  192. Coolant reservoir replacement
  193. Rebuilding the forks -- which way does the collar at the bottom face?
  194. Doohickey tool pass-around/rental/group buy?
  195. Won't start
  196. No overflow tube?
  197. Where can I get a Doohickey kit for my '03 at a good price?
  198. Inconsistent starting
  199. Jetting ??
  200. Headlight removal
  201. water in oil???
  202. fuel always drips from the airbox drain...
  203. Idle Problems
  204. Exhaust Heat
  205. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  206. Brake light working, NO tail light-Help
  207. Grooved brake disks
  208. Carburetor: I can't get my bike to run properly again
  209. Fuel Tank Lock is Sticky
  210. Fuel Tank Lock is Sticky
  211. Head swap gen 1 to gen 2
  212. What Is This?
  213. Grinding Clutch
  214. Euro Light Switch - Possible Group Buy
  215. More Torque?
  216. East to West coast trip
  217. 1st Gen. Major Headlight Upgrade?
  218. Transmission Will Not Engage
  219. Euro Light Switch - Finally!!
  220. Newbie to KLR (250).. Needs a carb slide..help?
  221. oem plastic
  222. Any crankcase mods
  223. 2006 Died while riding
  224. Oil leak
  225. Carb ???
  226. Needs a Motor Swap
  227. neglected KLR650 loud startup, oil smoke
  228. KLR Won't Start, Battery "sparking" when I try to turn it over
  229. Why does valve clearance tighten up?
  230. Jetting and Carb Tune Question
  231. What to look for when buying used?
  232. after market seats ?
  233. Clutch/Starter lockout Switch??
  234. ok to paint head?
  235. Oil drinkers?
  236. Adjustable cam chain sprockets....
  237. Big bore
  238. Hard Starting
  239. Issues, try's to turn over with out key
  240. Wheel's rims
  241. Rear wheel spacers
  242. Nitrgen charge rear shock
  243. Topped up oil, rode 50km = no oil left
  244. Generator case
  245. Has anyone done front pegs for highway riding ..
  246. Crankcase half sealant
  247. Balancer shaft spring
  248. Pilot jet
  249. 2007 issues
  250. Still popping even when done all mods