1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Recommended sprockets manufacturers (?)
  2. Stranded - Power Loss 05 KLR
  3. Drive Chain Tensioner Plate
  4. Can't flush any fluid through rear brake line? Help!
  5. starting probs .. ? decompressor anyone?
  6. Unhealthy clutch/engine sounds after upgrade
  7. Stock exhaust rattle - loose pipe inside
  8. 1988 KLR650 coolant tank
  9. Another MacGyver Gen 1 Dash
  10. Major Hesitation Stutter
  11. Stiff clutch, not cable or pivots
  12. Broken brake and clutch levers
  13. crank and motor casings gen1 klr
  14. suspension swap GEN1 vs GEN2
  15. Starting Issue
  16. Plastic/Polythene fuel tanks.
  17. Replacement petcock
  18. Rotor Bolts
  19. Battery issue with my first klr
  20. HEELLLLPPP -Starts fine but dies when throttle engaged
  21. Under 1/4 Throttle weak
  22. Looking to buy a 2007, 36k miles, advice?
  23. Narrow handlebar recommendations?
  24. Okay to use white gas to clean chain?
  25. Water pump mechanical seal question
  26. Weekend repairs
  27. Seat question
  28. Klr250 87' or9'
  29. Hand Guard Recommendations ?
  30. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  31. Front axle washer?
  32. Jetting for Colorado
  33. Front suspension sag setting
  34. Non-stock front sprocket nut?
  35. Carb issues...
  36. Tank Pad.....anyone have one on their KLR??
  37. Dropped bike now no spark
  38. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  39. Upper end and white smoke
  40. 1st Gen Chain Tension
  41. Polished sprockets
  42. banging sound, under load @ low RPM
  43. auxiliary lights mounting
  44. Another dreaded "it won't start" thread.
  45. 2001 KLR 650 Question
  46. Kickstand
  47. Stripped Float Bowl
  48. Grafting parts from 2009 Ninja 650r
  49. Got a Free* KLR
  50. KLR 650 1991 Tengai Headlight glass broken?!?!?
  51. Handlebar Expansion???
  52. Name the part
  53. Engine stalling
  54. Happy Trails spring compressor
  55. Anyone have a pic of where this goes on the bike?
  56. Power Restrictor Kit
  57. Back to standard height (after all these years)!
  58. Front, Dual Piston Caliper Identification?
  59. New KLR Rider No spark problem
  60. Stuck in Brazil with Carb Problems :/
  61. Thread inserts/ lessons the hard way
  62. Plastic kits?
  63. 2007 Parts Diagram
  64. Rear brake pedal bush
  65. Give me your opinion of this carb-mod kit.
  66. LED Headlights
  67. Living at 5280 ft now. What jet?
  68. Have to keep throttle open to keep engine from dying while idling
  69. What is the best glue to mend our polypropylene fairings?
  70. Clip master link...who here used one with no problems?
  71. Hard box
  72. Trouble getting new tire's bead to sit correctly on rim
  73. It looks like I have 2 modded holes on my airbox...
  74. Cogent Ultimate shock
  75. 1999 klr650 jetting
  76. swing arm bolt won't budge >:(
  77. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  78. Questions about upcoming clutch repair
  79. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  80. Question about float movement and shouldn't it be moving the plunger?
  81. Front Tire - Making the best of Sand Encounters
  82. Did the header very on length like 3" from 87-07?
  83. Any have pro grip 714s?
  84. I would like to lower my klr a couple inches if easily possible...
  85. Bike lost power on the freeway today then was bogging when I opened the throttle....
  86. 2004 Enrichener Valve Issue
  87. Carburetor has a slight leak...
  88. Which front tire should I buy?
  89. After riding oil doesn't look right
  90. 1998 KLR 250 Water pump seal
  91. 1998 KLR 650 - cold start problem
  92. Rear Left Turn Signal Snapped Off
  93. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  94. Lost Key
  95. Heated seat mod
  96. New owner. Gas leak. Please help!
  97. Tail bag hard or soft but supports back of passenger
  98. Rear caliper swap
  99. 2006 KLR Restoration and Upgrade
  100. Electrosport stator problem
  101. GEN 1 Screen
  102. Need some advice!
  103. Gen 1 & 2 same oil plug?
  104. Difficulty finding the "City Light" wires.
  105. Cam Chain Tensioner
  106. CDI resistance readings
  107. tiny engine click...doohickey?
  108. 17t sprocket
  109. Raising links
  110. Just did the SV650 caliper swap...
  111. Burning out fuses
  112. 2002 wont start even after replacing every item in starter circuit
  113. Top end noise on gen 1 1987 KLR
  114. Cracked Wheel
  115. Common new KLR owner mistakes to avoid
  116. Panniers
  117. Turn signals
  118. Day Running Lights
  119. Tire Went Flat Overnight
  120. Ignition housing unfastened. How to secure?
  121. Another 18" rear rim thread...
  122. Another rear spring thread....
  123. KLR600/650 Clutch
  124. Broken Crank Case at Oil Bolt
  125. Need help w/ relaying lights
  126. Bike died today
  127. Gen1/Gen2 Front master cylinder assy compatibility?
  128. Help with fork seals
  129. Installing Stead choke collar (and removing the old one)
  130. LED signals, yes I got them to work :)
  131. Adding LED lights, Winterizing, and other newbie questions
  132. Headlight Help!
  133. No fuel out of manual petcock
  134. Countershaft seal replacement problem - collar stuck
  135. 87' KLR Scrambler/Tracker Build
  136. Nomad Crash Guards on a Gen 1
  137. Greasing the front wheel
  138. klr 650 clutch question/ help
  139. Race Tech Fork Springs
  140. Leaking Shift Shaft
  141. Stuck pivot bolt
  142. Fuses?
  143. Rear brake pedal travel, is this "normal"
  144. shock shrader valve replacement?
  145. Crash Bars for a 2005 KLR 650
  146. Phoenix, AZ tool loan
  147. Water Temp sensor question..
  148. Shifter shaft oil seal leak
  149. 2nd gen rear wheel
  150. Doohickey Question (idler gears)
  151. RH Control Swap
  152. M1030B1 restoration in Oregon
  153. Clutch Arm
  154. New rims
  155. Grease for wheel hub assemblies?
  156. Kenda K270 C Speed Rating
  157. new headlight strobe ???
  158. chopped wiring diagram
  159. rear shock uninstall/install - bike on kickstand
  160. Good quality LED turn signal for Gen 1
  161. drop-in LED replacement for stock fairing
  162. How do you remove the headlight on a Gen 1
  163. Anyone need Doo tools?
  164. Help
  165. What is the best foam air filter for the KLR650?
  166. looking for light weight LED driving/spot light(s) for '01 KLR650
  167. New Panniers!
  168. front forks fit
  169. Inside a stock KLR muffler
  170. Honest question - No can-o-worms!
  171. Custom Laser cut luggage plate, gen1
  172. Replacement parts not available?
  173. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  174. Outlaw Racing clutch plates?
  175. IMS Tank install question/help
  176. Clutch Safety Bypass
  177. Water pump oil seal seat gouged
  178. This exhaust gotta go
  179. Need help with timing
  180. Stripped heat shield bolts
  181. KL 600 gearset in to a KLR 650
  182. Electrical gurus -- help!
  183. Need help in Albany, NY - bike won't start, just cranks
  184. Changed my own tires for the first time ever
  185. KLR Shifting/Clutch/Transmission Problems
  186. How bad are the front brakes 'supposed' to be?
  187. Chain contacting chain guide
  188. Crash guards and aftermarket fuel tanks?
  189. Original Doohickey failed
  190. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  191. 1989 transmission output shaft
  192. This cam is broken isnt it
  193. Crank but no start, Check my sanity please
  194. Lots of maintenance questions
  195. Water pump seals
  196. Missing battery cover -- what's it made of, what's its purpose?
  197. 2003 owners and service manuals
  198. Prog Spring install
  199. Dies when I give it throttle
  200. Seal Washer / Coolant Drain Plug
  201. Coolant reservoir replacement
  202. Rebuilding the forks -- which way does the collar at the bottom face?
  203. Doohickey tool pass-around/rental/group buy?
  204. Won't start
  205. No overflow tube?
  206. Where can I get a Doohickey kit for my '03 at a good price?
  207. Inconsistent starting
  208. Jetting ??
  209. Headlight removal
  210. water in oil???
  211. fuel always drips from the airbox drain...
  212. Idle Problems
  213. Exhaust Heat
  214. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  215. Brake light working, NO tail light-Help
  216. Grooved brake disks
  217. Carburetor: I can't get my bike to run properly again
  218. Fuel Tank Lock is Sticky
  219. Fuel Tank Lock is Sticky
  220. Head swap gen 1 to gen 2
  221. What Is This?
  222. Grinding Clutch
  223. Euro Light Switch - Possible Group Buy
  224. More Torque?
  225. East to West coast trip
  226. 1st Gen. Major Headlight Upgrade?
  227. Transmission Will Not Engage
  228. Euro Light Switch - Finally!!
  229. Newbie to KLR (250).. Needs a carb slide..help?
  230. oem plastic
  231. Any crankcase mods
  232. 2006 Died while riding
  233. Oil leak
  234. Carb ???
  235. Needs a Motor Swap
  236. neglected KLR650 loud startup, oil smoke
  237. KLR Won't Start, Battery "sparking" when I try to turn it over
  238. Why does valve clearance tighten up?
  239. Jetting and Carb Tune Question
  240. What to look for when buying used?
  241. after market seats ?
  242. Clutch/Starter lockout Switch??
  243. ok to paint head?
  244. Oil drinkers?
  245. Adjustable cam chain sprockets....
  246. Big bore
  247. Hard Starting
  248. Issues, try's to turn over with out key
  249. Wheel's rims
  250. Rear wheel spacers