1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. 2006 project (pics pending)
  2. Picked up KLR650 Project questions
  3. Starting issue.
  4. Broken Cam Cap question
  5. Air box duct
  6. Shinko 705
  7. KLX Needle Info
  8. Run without balancer chain guard?
  9. Fork alignment procedure
  10. Another oh so un won't start thread...
  11. Air box drain tube?
  12. Where does this go?
  13. whirring noise after service/Doohickey adjustment
  14. Dropped a nut
  15. What break pads to buy?
  16. Canary tweety sound
  17. Footpegs
  18. Parts help
  19. Broken brake assembly
  20. odometer issue
  21. Pre-'96 re-bore options
  22. Help. Found fuel and metal when draining oil
  23. Brake Caliper Rebuild
  24. Tusk Gaskets, garbage?
  25. Thermo bob mod for 2007 KLR
  26. Side Panel Interchangeability?
  27. faded red plastic refurb
  28. Slight chain ‘werring’ noise after doohickey torsion spring install
  29. "New 1987 650
  30. found this little filter thing in my gas tank :O
  31. Tengai fuel tank fit on 2001 klr 650 c
  32. Street tire
  33. Travel Tools
  34. Mechanical/Electrical Systems
  35. Aussie 2003 KLR daily commuter/occasional adventure bike mods on a budget!
  36. Posting Photos to the KLR Forum - Feb. 2018
  37. Rotor Plug Stuck!
  38. jetting question
  39. Idle mixture
  40. Still not there (A17)
  41. Volumetric Efficiency
  42. Transmission issue? Clutch cable issue?
  43. To Lap or not to Lap ... yup, that's the question
  44. Handle Bar Recommendation
  45. 06 smoking and time for maintenance
  46. Oil Leak below Thermobob; weephole
  47. A17 radiator
  48. Rear master flush?
  49. CDI compatibility
  50. Gen 1 Body Parts? KLR600 (NOT KLR650) Transmission
  51. Brake Upgrade
  52. SW Gen2 bashplate to Gen 1?
  53. Plastic Bash Plate
  54. 1998 KLR 650 Carb problems
  55. Newbie: Oil/gas under alternator cover
  56. No headlight low beam
  57. Doohickey tools to lend or sell?
  58. gen1 oil leak
  59. Cold Weather Starting Problems
  60. Looking for Crash Bars Gen 1
  61. 1997 Front wheel hub
  62. Wiring Loom Rebuild, coolant leak?, and Hi
  63. Just put the Lexx Exhaust on, Question ?
  64. Coolant leak - 2003 klr
  65. 99 klr 650 turns over and dies after a few sec
  66. Headlight Failure
  67. Rear shock replace vs rebuild
  68. Swing arm pivot end play
  69. Supercap battery replacement
  70. Leaving off radiator shrouds?
  71. DPelletier's Mistake #7
  72. Inverted Forks and Other Goodies That Will Work?
  73. Cheap Ebay Header, Anyone Hear of These?
  74. Interchangeable Parts
  75. Can someone post a photo of their OEM petcock from a KLR C model (year 2000) please
  76. Borrow rotor wrench for the doo
  77. Headlight Cowls?
  78. Doohickey Tools for loan in Vancouver, BC area?
  79. Backfire once when clutch is pulled
  80. valve check
  81. Replacement Kickstand
  82. Wiring Loom Pin-Out or Diagram?
  83. Upper Engine Rattle - Sounds like pepple boucing around
  84. Recommended sprockets manufacturers (?)
  85. Stranded - Power Loss 05 KLR
  86. Drive Chain Tensioner Plate
  87. Can't flush any fluid through rear brake line? Help!
  88. starting probs .. ? decompressor anyone?
  89. Unhealthy clutch/engine sounds after upgrade
  90. Stock exhaust rattle - loose pipe inside
  91. 1988 KLR650 coolant tank
  92. Another MacGyver Gen 1 Dash
  93. Major Hesitation Stutter
  94. Stiff clutch, not cable or pivots
  95. Broken brake and clutch levers
  96. crank and motor casings gen1 klr
  97. suspension swap GEN1 vs GEN2
  98. Starting Issue
  99. Plastic/Polythene fuel tanks.
  100. Replacement petcock
  101. Rotor Bolts
  102. Battery issue with my first klr
  103. HEELLLLPPP -Starts fine but dies when throttle engaged
  104. Under 1/4 Throttle weak
  105. Looking to buy a 2007, 36k miles, advice?
  106. Narrow handlebar recommendations?
  107. Okay to use white gas to clean chain?
  108. Water pump mechanical seal question
  109. Weekend repairs
  110. Seat question
  111. Klr250 87' or9'
  112. Hand Guard Recommendations ?
  113. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  114. Front axle washer?
  115. Jetting for Colorado
  116. Front suspension sag setting
  117. Non-stock front sprocket nut?
  118. Carb issues...
  119. Tank Pad.....anyone have one on their KLR??
  120. Dropped bike now no spark
  121. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  122. Upper end and white smoke
  123. 1st Gen Chain Tension
  124. Polished sprockets
  125. banging sound, under load @ low RPM
  126. auxiliary lights mounting
  127. Another dreaded "it won't start" thread.
  128. 2001 KLR 650 Question
  129. Kickstand
  130. Stripped Float Bowl
  131. Grafting parts from 2009 Ninja 650r
  132. Got a Free* KLR
  133. KLR 650 1991 Tengai Headlight glass broken?!?!?
  134. Handlebar Expansion???
  135. Name the part
  136. Engine stalling
  137. Happy Trails spring compressor
  138. Anyone have a pic of where this goes on the bike?
  139. Power Restrictor Kit
  140. Back to standard height (after all these years)!
  141. Front, Dual Piston Caliper Identification?
  142. New KLR Rider No spark problem
  143. Stuck in Brazil with Carb Problems :/
  144. Thread inserts/ lessons the hard way
  145. Plastic kits?
  146. 2007 Parts Diagram
  147. Rear brake pedal bush
  148. Give me your opinion of this carb-mod kit.
  149. LED Headlights
  150. Living at 5280 ft now. What jet?
  151. Have to keep throttle open to keep engine from dying while idling
  152. What is the best glue to mend our polypropylene fairings?
  153. Clip master link...who here used one with no problems?
  154. Hard box
  155. Trouble getting new tire's bead to sit correctly on rim
  156. It looks like I have 2 modded holes on my airbox...
  157. Cogent Ultimate shock
  158. 1999 klr650 jetting
  159. swing arm bolt won't budge >:(
  160. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  161. Questions about upcoming clutch repair
  162. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  163. Question about float movement and shouldn't it be moving the plunger?
  164. Front Tire - Making the best of Sand Encounters
  165. Did the header very on length like 3" from 87-07?
  166. Any have pro grip 714s?
  167. I would like to lower my klr a couple inches if easily possible...
  168. Bike lost power on the freeway today then was bogging when I opened the throttle....
  169. 2004 Enrichener Valve Issue
  170. Carburetor has a slight leak...
  171. Which front tire should I buy?
  172. After riding oil doesn't look right
  173. 1998 KLR 250 Water pump seal
  174. 1998 KLR 650 - cold start problem
  175. Rear Left Turn Signal Snapped Off
  176. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  177. Lost Key
  178. Heated seat mod
  179. New owner. Gas leak. Please help!
  180. Tail bag hard or soft but supports back of passenger
  181. Rear caliper swap
  182. 2006 KLR Restoration and Upgrade
  183. Electrosport stator problem
  184. GEN 1 Screen
  185. Need some advice!
  186. Gen 1 & 2 same oil plug?
  187. Difficulty finding the "City Light" wires.
  188. Cam Chain Tensioner
  189. CDI resistance readings
  190. tiny engine click...doohickey?
  191. 17t sprocket
  192. Raising links
  193. Just did the SV650 caliper swap...
  194. Burning out fuses
  195. 2002 wont start even after replacing every item in starter circuit
  196. Top end noise on gen 1 1987 KLR
  197. Cracked Wheel
  198. Common new KLR owner mistakes to avoid
  199. Panniers
  200. Turn signals
  201. Day Running Lights
  202. Tire Went Flat Overnight
  203. Ignition housing unfastened. How to secure?
  204. Another 18" rear rim thread...
  205. Another rear spring thread....
  206. KLR600/650 Clutch
  207. Broken Crank Case at Oil Bolt
  208. Need help w/ relaying lights
  209. Bike died today
  210. Gen1/Gen2 Front master cylinder assy compatibility?
  211. Help with fork seals
  212. Installing Stead choke collar (and removing the old one)
  213. LED signals, yes I got them to work :)
  214. Adding LED lights, Winterizing, and other newbie questions
  215. Headlight Help!
  216. No fuel out of manual petcock
  217. Countershaft seal replacement problem - collar stuck
  218. 87' KLR Scrambler/Tracker Build
  219. Nomad Crash Guards on a Gen 1
  220. Greasing the front wheel
  221. klr 650 clutch question/ help
  222. Race Tech Fork Springs
  223. Leaking Shift Shaft
  224. Stuck pivot bolt
  225. Fuses?
  226. Rear brake pedal travel, is this "normal"
  227. shock shrader valve replacement?
  228. Crash Bars for a 2005 KLR 650
  229. Phoenix, AZ tool loan
  230. Water Temp sensor question..
  231. Shifter shaft oil seal leak
  232. 2nd gen rear wheel
  233. Doohickey Question (idler gears)
  234. RH Control Swap
  235. M1030B1 restoration in Oregon
  236. Clutch Arm
  237. New rims
  238. Grease for wheel hub assemblies?
  239. Kenda K270 C Speed Rating
  240. new headlight strobe ???
  241. chopped wiring diagram
  242. rear shock uninstall/install - bike on kickstand
  243. Good quality LED turn signal for Gen 1
  244. drop-in LED replacement for stock fairing
  245. How do you remove the headlight on a Gen 1
  246. Anyone need Doo tools?
  247. Help
  248. What is the best foam air filter for the KLR650?
  249. looking for light weight LED driving/spot light(s) for '01 KLR650
  250. New Panniers!