1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Supercap battery replacement
  2. Leaving off radiator shrouds?
  3. DPelletier's Mistake #7
  4. Inverted Forks and Other Goodies That Will Work?
  5. Cheap Ebay Header, Anyone Hear of These?
  6. Interchangeable Parts
  7. Can someone post a photo of their OEM petcock from a KLR C model (year 2000) please
  8. Borrow rotor wrench for the doo
  9. Headlight Cowls?
  10. Doohickey Tools for loan in Vancouver, BC area?
  11. Backfire once when clutch is pulled
  12. valve check
  13. Replacement Kickstand
  14. Wiring Loom Pin-Out or Diagram?
  15. Upper Engine Rattle - Sounds like pepple boucing around
  16. Recommended sprockets manufacturers (?)
  17. Stranded - Power Loss 05 KLR
  18. Drive Chain Tensioner Plate
  19. Can't flush any fluid through rear brake line? Help!
  20. starting probs .. ? decompressor anyone?
  21. Unhealthy clutch/engine sounds after upgrade
  22. Stock exhaust rattle - loose pipe inside
  23. 1988 KLR650 coolant tank
  24. Another MacGyver Gen 1 Dash
  25. Major Hesitation Stutter
  26. Stiff clutch, not cable or pivots
  27. Broken brake and clutch levers
  28. crank and motor casings gen1 klr
  29. suspension swap GEN1 vs GEN2
  30. Starting Issue
  31. Plastic/Polythene fuel tanks.
  32. Replacement petcock
  33. Rotor Bolts
  34. Battery issue with my first klr
  35. HEELLLLPPP -Starts fine but dies when throttle engaged
  36. Under 1/4 Throttle weak
  37. Looking to buy a 2007, 36k miles, advice?
  38. Narrow handlebar recommendations?
  39. Okay to use white gas to clean chain?
  40. Water pump mechanical seal question
  41. Weekend repairs
  42. Seat question
  43. Klr250 87' or9'
  44. Hand Guard Recommendations ?
  45. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  46. Front axle washer?
  47. Jetting for Colorado
  48. Front suspension sag setting
  49. Non-stock front sprocket nut?
  50. Carb issues...
  51. Tank Pad.....anyone have one on their KLR??
  52. Dropped bike now no spark
  53. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  54. Upper end and white smoke
  55. 1st Gen Chain Tension
  56. Polished sprockets
  57. banging sound, under load @ low RPM
  58. auxiliary lights mounting
  59. Another dreaded "it won't start" thread.
  60. 2001 KLR 650 Question
  61. Kickstand
  62. Stripped Float Bowl
  63. Grafting parts from 2009 Ninja 650r
  64. Got a Free* KLR
  65. KLR 650 1991 Tengai Headlight glass broken?!?!?
  66. Handlebar Expansion???
  67. Name the part
  68. Engine stalling
  69. Happy Trails spring compressor
  70. Anyone have a pic of where this goes on the bike?
  71. Power Restrictor Kit
  72. Back to standard height (after all these years)!
  73. Front, Dual Piston Caliper Identification?
  74. New KLR Rider No spark problem
  75. Stuck in Brazil with Carb Problems :/
  76. Thread inserts/ lessons the hard way
  77. Plastic kits?
  78. 2007 Parts Diagram
  79. Rear brake pedal bush
  80. Give me your opinion of this carb-mod kit.
  81. LED Headlights
  82. Living at 5280 ft now. What jet?
  83. Have to keep throttle open to keep engine from dying while idling
  84. What is the best glue to mend our polypropylene fairings?
  85. Clip master link...who here used one with no problems?
  86. Hard box
  87. Trouble getting new tire's bead to sit correctly on rim
  88. It looks like I have 2 modded holes on my airbox...
  89. Cogent Ultimate shock
  90. 1999 klr650 jetting
  91. swing arm bolt won't budge >:(
  92. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  93. Questions about upcoming clutch repair
  94. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  95. Question about float movement and shouldn't it be moving the plunger?
  96. Front Tire - Making the best of Sand Encounters
  97. Did the header very on length like 3" from 87-07?
  98. Any have pro grip 714s?
  99. I would like to lower my klr a couple inches if easily possible...
  100. Bike lost power on the freeway today then was bogging when I opened the throttle....
  101. 2004 Enrichener Valve Issue
  102. Carburetor has a slight leak...
  103. Which front tire should I buy?
  104. After riding oil doesn't look right
  105. 1998 KLR 250 Water pump seal
  106. 1998 KLR 650 - cold start problem
  107. Rear Left Turn Signal Snapped Off
  108. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  109. Lost Key
  110. Heated seat mod
  111. New owner. Gas leak. Please help!
  112. Tail bag hard or soft but supports back of passenger
  113. Rear caliper swap
  114. 2006 KLR Restoration and Upgrade
  115. Electrosport stator problem
  116. GEN 1 Screen
  117. Need some advice!
  118. Gen 1 & 2 same oil plug?
  119. Difficulty finding the "City Light" wires.
  120. Cam Chain Tensioner
  121. CDI resistance readings
  122. tiny engine click...doohickey?
  123. 17t sprocket
  124. Raising links
  125. Just did the SV650 caliper swap...
  126. Burning out fuses
  127. 2002 wont start even after replacing every item in starter circuit
  128. Top end noise on gen 1 1987 KLR
  129. Cracked Wheel
  130. Common new KLR owner mistakes to avoid
  131. Panniers
  132. Turn signals
  133. Day Running Lights
  134. Tire Went Flat Overnight
  135. Ignition housing unfastened. How to secure?
  136. Another 18" rear rim thread...
  137. Another rear spring thread....
  138. KLR600/650 Clutch
  139. Broken Crank Case at Oil Bolt
  140. Need help w/ relaying lights
  141. Bike died today
  142. Gen1/Gen2 Front master cylinder assy compatibility?
  143. Help with fork seals
  144. Installing Stead choke collar (and removing the old one)
  145. LED signals, yes I got them to work :)
  146. Adding LED lights, Winterizing, and other newbie questions
  147. Headlight Help!
  148. No fuel out of manual petcock
  149. Countershaft seal replacement problem - collar stuck
  150. 87' KLR Scrambler/Tracker Build
  151. Nomad Crash Guards on a Gen 1
  152. Greasing the front wheel
  153. klr 650 clutch question/ help
  154. Race Tech Fork Springs
  155. Leaking Shift Shaft
  156. Stuck pivot bolt
  157. Fuses?
  158. Rear brake pedal travel, is this "normal"
  159. shock shrader valve replacement?
  160. Crash Bars for a 2005 KLR 650
  161. Phoenix, AZ tool loan
  162. Water Temp sensor question..
  163. Shifter shaft oil seal leak
  164. 2nd gen rear wheel
  165. Doohickey Question (idler gears)
  166. RH Control Swap
  167. M1030B1 restoration in Oregon
  168. Clutch Arm
  169. New rims
  170. Grease for wheel hub assemblies?
  171. Kenda K270 C Speed Rating
  172. new headlight strobe ???
  173. chopped wiring diagram
  174. rear shock uninstall/install - bike on kickstand
  175. Good quality LED turn signal for Gen 1
  176. drop-in LED replacement for stock fairing
  177. How do you remove the headlight on a Gen 1
  178. Anyone need Doo tools?
  179. Help
  180. What is the best foam air filter for the KLR650?
  181. looking for light weight LED driving/spot light(s) for '01 KLR650
  182. New Panniers!
  183. front forks fit
  184. Inside a stock KLR muffler
  185. Honest question - No can-o-worms!
  186. Custom Laser cut luggage plate, gen1
  187. Replacement parts not available?
  188. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  189. Outlaw Racing clutch plates?
  190. IMS Tank install question/help
  191. Clutch Safety Bypass
  192. Water pump oil seal seat gouged
  193. This exhaust gotta go
  194. Need help with timing
  195. Stripped heat shield bolts
  196. KL 600 gearset in to a KLR 650
  197. Electrical gurus -- help!
  198. Need help in Albany, NY - bike won't start, just cranks
  199. Changed my own tires for the first time ever
  200. KLR Shifting/Clutch/Transmission Problems
  201. How bad are the front brakes 'supposed' to be?
  202. Chain contacting chain guide
  203. Crash guards and aftermarket fuel tanks?
  204. Original Doohickey failed
  205. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  206. 1989 transmission output shaft
  207. This cam is broken isnt it
  208. Crank but no start, Check my sanity please
  209. Lots of maintenance questions
  210. Water pump seals
  211. Missing battery cover -- what's it made of, what's its purpose?
  212. 2003 owners and service manuals
  213. Prog Spring install
  214. Dies when I give it throttle
  215. Seal Washer / Coolant Drain Plug
  216. Coolant reservoir replacement
  217. Rebuilding the forks -- which way does the collar at the bottom face?
  218. Doohickey tool pass-around/rental/group buy?
  219. Won't start
  220. No overflow tube?
  221. Where can I get a Doohickey kit for my '03 at a good price?
  222. Inconsistent starting
  223. Jetting ??
  224. Headlight removal
  225. water in oil???
  226. fuel always drips from the airbox drain...
  227. Idle Problems
  228. Exhaust Heat
  229. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  230. Brake light working, NO tail light-Help
  231. Grooved brake disks
  232. Carburetor: I can't get my bike to run properly again
  233. Fuel Tank Lock is Sticky
  234. Fuel Tank Lock is Sticky
  235. Head swap gen 1 to gen 2
  236. What Is This?
  237. Grinding Clutch
  238. Euro Light Switch - Possible Group Buy
  239. More Torque?
  240. East to West coast trip
  241. 1st Gen. Major Headlight Upgrade?
  242. Transmission Will Not Engage
  243. Euro Light Switch - Finally!!
  244. Newbie to KLR (250).. Needs a carb slide..help?
  245. oem plastic
  246. Any crankcase mods
  247. 2006 Died while riding
  248. Oil leak
  249. Carb ???
  250. Needs a Motor Swap