1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Hesitation in throttle
  2. Digging into new-to-us 2004 KLR w/ ~55k on it - metal shavings and "grabbing" in first gear
  3. The Journey to Vermont
  4. No idle issue
  5. Bike died and now wont start
  6. Oil drain plug stripped
  7. KLR is FKed what pieces did I find in my engine?
  8. Relay Question... Easy but hard???
  9. Fairing stay mounting angle, normal?
  10. No Start
  11. Bike sat for 7 years, bit of smoke
  12. Mystery Part Identification
  13. WT_?!?! Did this CHEAPO DPO chintz out on New Rear Brake Pads OR WHAT?!?!
  14. Que es esto? What's this and will it 'fit' my '03 (larger 'n OEM Rotor)???
  15. Rims, Rims, Rims... DANG RIMS!!! I want Black Ones pleeeeease...
  16. Lemme get this skrait about the Blinker Fluid???
  17. Light 'em up!!!
  18. RattleCanning my Rims and it peeled RIGHT OFF!!!
  19. Weird Carb Slide
  20. Electrical issue: battery dies (Assistance Needed!)
  21. Easy Petcock Conversion
  22. LED Turn Signal Resistor Q
  23. Just clicks
  24. Quick question on clutch hub nut removal
  25. fan doesnt come on?? 06' model
  26. Water pump issue
  27. Mysterious low RPM """Lean""" surging (Yes I already tried KLX needle and adjusted air mix screw) PLEASE HELP!!
  28. Valve noise after oil change
  29. No start thread
  30. M1030b1 parts, also lurking
  31. Safety Switches-Starter Question
  32. Stock Electrical System
  33. 97 KLR resurrection thread
  34. Missing gas tank hose!?
  35. Dual-piston caliper on 1st gen is possible!
  36. Look at this filter!!!
  37. Oil Filter tube?
  38. looking for manual choke plunger 2006
  39. sv 650 caliper stock rotor?
  40. ['89 Rebuild] Speedometer not reading?
  41. Choke plunger
  42. Loose bolt.
  43. 2006 project (pics pending)
  44. Picked up KLR650 Project questions
  45. Starting issue.
  46. Broken Cam Cap question
  47. Air box duct
  48. Shinko 705
  49. KLX Needle Info
  50. Run without balancer chain guard?
  51. Fork alignment procedure
  52. Another oh so un won't start thread...
  53. Air box drain tube?
  54. Where does this go?
  55. whirring noise after service/Doohickey adjustment
  56. Dropped a nut
  57. What break pads to buy?
  58. Canary tweety sound
  59. Footpegs
  60. Parts help
  61. Broken brake assembly
  62. odometer issue
  63. Pre-'96 re-bore options
  64. Help. Found fuel and metal when draining oil
  65. Brake Caliper Rebuild
  66. Tusk Gaskets, garbage?
  67. Thermo bob mod for 2007 KLR
  68. Side Panel Interchangeability?
  69. faded red plastic refurb
  70. Slight chain ‘werring’ noise after doohickey torsion spring install
  71. "New 1987 650
  72. found this little filter thing in my gas tank :O
  73. Tengai fuel tank fit on 2001 klr 650 c
  74. Street tire
  75. Travel Tools
  76. Mechanical/Electrical Systems
  77. Aussie 2003 KLR daily commuter/occasional adventure bike mods on a budget!
  78. Posting Photos to the KLR Forum - Feb. 2018
  79. Rotor Plug Stuck!
  80. jetting question
  81. Idle mixture
  82. Still not there (A17)
  83. Volumetric Efficiency
  84. Transmission issue? Clutch cable issue?
  85. To Lap or not to Lap ... yup, that's the question
  86. Handle Bar Recommendation
  87. 06 smoking and time for maintenance
  88. Oil Leak below Thermobob; weephole
  89. A17 radiator
  90. Rear master flush?
  91. CDI compatibility
  92. Gen 1 Body Parts? KLR600 (NOT KLR650) Transmission
  93. Brake Upgrade
  94. SW Gen2 bashplate to Gen 1?
  95. Plastic Bash Plate
  96. 1998 KLR 650 Carb problems
  97. Newbie: Oil/gas under alternator cover
  98. No headlight low beam
  99. Doohickey tools to lend or sell?
  100. gen1 oil leak
  101. Cold Weather Starting Problems
  102. Looking for Crash Bars Gen 1
  103. 1997 Front wheel hub
  104. Wiring Loom Rebuild, coolant leak?, and Hi
  105. Just put the Lexx Exhaust on, Question ?
  106. Coolant leak - 2003 klr
  107. 99 klr 650 turns over and dies after a few sec
  108. Headlight Failure
  109. Rear shock replace vs rebuild
  110. Swing arm pivot end play
  111. Supercap battery replacement
  112. Leaving off radiator shrouds?
  113. DPelletier's Mistake #7
  114. Inverted Forks and Other Goodies That Will Work?
  115. Cheap Ebay Header, Anyone Hear of These?
  116. Interchangeable Parts
  117. Can someone post a photo of their OEM petcock from a KLR C model (year 2000) please
  118. Borrow rotor wrench for the doo
  119. Headlight Cowls?
  120. Doohickey Tools for loan in Vancouver, BC area?
  121. Backfire once when clutch is pulled
  122. valve check
  123. Replacement Kickstand
  124. Wiring Loom Pin-Out or Diagram?
  125. Upper Engine Rattle - Sounds like pepple boucing around
  126. Recommended sprockets manufacturers (?)
  127. Stranded - Power Loss 05 KLR
  128. Drive Chain Tensioner Plate
  129. Can't flush any fluid through rear brake line? Help!
  130. starting probs .. ? decompressor anyone?
  131. Unhealthy clutch/engine sounds after upgrade
  132. Stock exhaust rattle - loose pipe inside
  133. 1988 KLR650 coolant tank
  134. Another MacGyver Gen 1 Dash
  135. Major Hesitation Stutter
  136. Stiff clutch, not cable or pivots
  137. Broken brake and clutch levers
  138. crank and motor casings gen1 klr
  139. suspension swap GEN1 vs GEN2
  140. Starting Issue
  141. Plastic/Polythene fuel tanks.
  142. Replacement petcock
  143. Rotor Bolts
  144. Battery issue with my first klr
  145. HEELLLLPPP -Starts fine but dies when throttle engaged
  146. Under 1/4 Throttle weak
  147. Looking to buy a 2007, 36k miles, advice?
  148. Narrow handlebar recommendations?
  149. Okay to use white gas to clean chain?
  150. Water pump mechanical seal question
  151. Weekend repairs
  152. Seat question
  153. Klr250 87' or9'
  154. Hand Guard Recommendations ?
  155. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  156. Front axle washer?
  157. Jetting for Colorado
  158. Front suspension sag setting
  159. Non-stock front sprocket nut?
  160. Carb issues...
  161. Tank Pad.....anyone have one on their KLR??
  162. Dropped bike now no spark
  163. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  164. Upper end and white smoke
  165. 1st Gen Chain Tension
  166. Polished sprockets
  167. banging sound, under load @ low RPM
  168. auxiliary lights mounting
  169. Another dreaded "it won't start" thread.
  170. 2001 KLR 650 Question
  171. Kickstand
  172. Stripped Float Bowl
  173. Grafting parts from 2009 Ninja 650r
  174. Got a Free* KLR
  175. KLR 650 1991 Tengai Headlight glass broken?!?!?
  176. Handlebar Expansion???
  177. Name the part
  178. Engine stalling
  179. Happy Trails spring compressor
  180. Anyone have a pic of where this goes on the bike?
  181. Power Restrictor Kit
  182. Back to standard height (after all these years)!
  183. Front, Dual Piston Caliper Identification?
  184. New KLR Rider No spark problem
  185. Stuck in Brazil with Carb Problems :/
  186. Thread inserts/ lessons the hard way
  187. Plastic kits?
  188. 2007 Parts Diagram
  189. Rear brake pedal bush
  190. Give me your opinion of this carb-mod kit.
  191. LED Headlights
  192. Living at 5280 ft now. What jet?
  193. Have to keep throttle open to keep engine from dying while idling
  194. What is the best glue to mend our polypropylene fairings?
  195. Clip master link...who here used one with no problems?
  196. Hard box
  197. Trouble getting new tire's bead to sit correctly on rim
  198. It looks like I have 2 modded holes on my airbox...
  199. Cogent Ultimate shock
  200. 1999 klr650 jetting
  201. swing arm bolt won't budge >:(
  202. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  203. Questions about upcoming clutch repair
  204. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  205. Question about float movement and shouldn't it be moving the plunger?
  206. Front Tire - Making the best of Sand Encounters
  207. Did the header very on length like 3" from 87-07?
  208. Any have pro grip 714s?
  209. I would like to lower my klr a couple inches if easily possible...
  210. Bike lost power on the freeway today then was bogging when I opened the throttle....
  211. 2004 Enrichener Valve Issue
  212. Carburetor has a slight leak...
  213. Which front tire should I buy?
  214. After riding oil doesn't look right
  215. 1998 KLR 250 Water pump seal
  216. 1998 KLR 650 - cold start problem
  217. Rear Left Turn Signal Snapped Off
  218. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  219. Lost Key
  220. Heated seat mod
  221. New owner. Gas leak. Please help!
  222. Tail bag hard or soft but supports back of passenger
  223. Rear caliper swap
  224. 2006 KLR Restoration and Upgrade
  225. Electrosport stator problem
  226. GEN 1 Screen
  227. Need some advice!
  228. Gen 1 & 2 same oil plug?
  229. Difficulty finding the "City Light" wires.
  230. Cam Chain Tensioner
  231. CDI resistance readings
  232. tiny engine click...doohickey?
  233. 17t sprocket
  234. Raising links
  235. Just did the SV650 caliper swap...
  236. Burning out fuses
  237. 2002 wont start even after replacing every item in starter circuit
  238. Top end noise on gen 1 1987 KLR
  239. Cracked Wheel
  240. Common new KLR owner mistakes to avoid
  241. Panniers
  242. Turn signals
  243. Day Running Lights
  244. Tire Went Flat Overnight
  245. Ignition housing unfastened. How to secure?
  246. Another 18" rear rim thread...
  247. Another rear spring thread....
  248. KLR600/650 Clutch
  249. Broken Crank Case at Oil Bolt
  250. Need help w/ relaying lights