1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. jetting question
  2. Idle mixture
  3. Still not there (A17)
  4. Volumetric Efficiency
  5. Transmission issue? Clutch cable issue?
  6. To Lap or not to Lap ... yup, that's the question
  7. Handle Bar Recommendation
  8. 06 smoking and time for maintenance
  9. Oil Leak below Thermobob; weephole
  10. A17 radiator
  11. Rear master flush?
  12. CDI compatibility
  13. Gen 1 Body Parts? KLR600 (NOT KLR650) Transmission
  14. Brake Upgrade
  15. SW Gen2 bashplate to Gen 1?
  16. Plastic Bash Plate
  17. 1998 KLR 650 Carb problems
  18. Newbie: Oil/gas under alternator cover
  19. No headlight low beam
  20. Doohickey tools to lend or sell?
  21. gen1 oil leak
  22. Cold Weather Starting Problems
  23. Looking for Crash Bars Gen 1
  24. 1997 Front wheel hub
  25. Wiring Loom Rebuild, coolant leak?, and Hi
  26. Just put the Lexx Exhaust on, Question ?
  27. Coolant leak - 2003 klr
  28. 99 klr 650 turns over and dies after a few sec
  29. Headlight Failure
  30. Rear shock replace vs rebuild
  31. Swing arm pivot end play
  32. Supercap battery replacement
  33. Leaving off radiator shrouds?
  34. DPelletier's Mistake #7
  35. Inverted Forks and Other Goodies That Will Work?
  36. Cheap Ebay Header, Anyone Hear of These?
  37. Interchangeable Parts
  38. Can someone post a photo of their OEM petcock from a KLR C model (year 2000) please
  39. Borrow rotor wrench for the doo
  40. Headlight Cowls?
  41. Doohickey Tools for loan in Vancouver, BC area?
  42. Backfire once when clutch is pulled
  43. valve check
  44. Replacement Kickstand
  45. Wiring Loom Pin-Out or Diagram?
  46. Upper Engine Rattle - Sounds like pepple boucing around
  47. Recommended sprockets manufacturers (?)
  48. Stranded - Power Loss 05 KLR
  49. Drive Chain Tensioner Plate
  50. Can't flush any fluid through rear brake line? Help!
  51. starting probs .. ? decompressor anyone?
  52. Unhealthy clutch/engine sounds after upgrade
  53. Stock exhaust rattle - loose pipe inside
  54. 1988 KLR650 coolant tank
  55. Another MacGyver Gen 1 Dash
  56. Major Hesitation Stutter
  57. Stiff clutch, not cable or pivots
  58. Broken brake and clutch levers
  59. crank and motor casings gen1 klr
  60. suspension swap GEN1 vs GEN2
  61. Starting Issue
  62. Plastic/Polythene fuel tanks.
  63. Replacement petcock
  64. Rotor Bolts
  65. Battery issue with my first klr
  66. HEELLLLPPP -Starts fine but dies when throttle engaged
  67. Under 1/4 Throttle weak
  68. Looking to buy a 2007, 36k miles, advice?
  69. Narrow handlebar recommendations?
  70. Okay to use white gas to clean chain?
  71. Water pump mechanical seal question
  72. Weekend repairs
  73. Seat question
  74. Klr250 87' or9'
  75. Hand Guard Recommendations ?
  76. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  77. Front axle washer?
  78. Jetting for Colorado
  79. Front suspension sag setting
  80. Non-stock front sprocket nut?
  81. Carb issues...
  82. Tank Pad.....anyone have one on their KLR??
  83. Dropped bike now no spark
  84. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  85. Upper end and white smoke
  86. 1st Gen Chain Tension
  87. Polished sprockets
  88. banging sound, under load @ low RPM
  89. auxiliary lights mounting
  90. Another dreaded "it won't start" thread.
  91. 2001 KLR 650 Question
  92. Kickstand
  93. Stripped Float Bowl
  94. Grafting parts from 2009 Ninja 650r
  95. Got a Free* KLR
  96. KLR 650 1991 Tengai Headlight glass broken?!?!?
  97. Handlebar Expansion???
  98. Name the part
  99. Engine stalling
  100. Happy Trails spring compressor
  101. Anyone have a pic of where this goes on the bike?
  102. Power Restrictor Kit
  103. Back to standard height (after all these years)!
  104. Front, Dual Piston Caliper Identification?
  105. New KLR Rider No spark problem
  106. Stuck in Brazil with Carb Problems :/
  107. Thread inserts/ lessons the hard way
  108. Plastic kits?
  109. 2007 Parts Diagram
  110. Rear brake pedal bush
  111. Give me your opinion of this carb-mod kit.
  112. LED Headlights
  113. Living at 5280 ft now. What jet?
  114. Have to keep throttle open to keep engine from dying while idling
  115. What is the best glue to mend our polypropylene fairings?
  116. Clip master link...who here used one with no problems?
  117. Hard box
  118. Trouble getting new tire's bead to sit correctly on rim
  119. It looks like I have 2 modded holes on my airbox...
  120. Cogent Ultimate shock
  121. 1999 klr650 jetting
  122. swing arm bolt won't budge >:(
  123. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  124. Questions about upcoming clutch repair
  125. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  126. Question about float movement and shouldn't it be moving the plunger?
  127. Front Tire - Making the best of Sand Encounters
  128. Did the header very on length like 3" from 87-07?
  129. Any have pro grip 714s?
  130. I would like to lower my klr a couple inches if easily possible...
  131. Bike lost power on the freeway today then was bogging when I opened the throttle....
  132. 2004 Enrichener Valve Issue
  133. Carburetor has a slight leak...
  134. Which front tire should I buy?
  135. After riding oil doesn't look right
  136. 1998 KLR 250 Water pump seal
  137. 1998 KLR 650 - cold start problem
  138. Rear Left Turn Signal Snapped Off
  139. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  140. Lost Key
  141. Heated seat mod
  142. New owner. Gas leak. Please help!
  143. Tail bag hard or soft but supports back of passenger
  144. Rear caliper swap
  145. 2006 KLR Restoration and Upgrade
  146. Electrosport stator problem
  147. GEN 1 Screen
  148. Need some advice!
  149. Gen 1 & 2 same oil plug?
  150. Difficulty finding the "City Light" wires.
  151. Cam Chain Tensioner
  152. CDI resistance readings
  153. tiny engine click...doohickey?
  154. 17t sprocket
  155. Raising links
  156. Just did the SV650 caliper swap...
  157. Burning out fuses
  158. 2002 wont start even after replacing every item in starter circuit
  159. Top end noise on gen 1 1987 KLR
  160. Cracked Wheel
  161. Common new KLR owner mistakes to avoid
  162. Panniers
  163. Turn signals
  164. Day Running Lights
  165. Tire Went Flat Overnight
  166. Ignition housing unfastened. How to secure?
  167. Another 18" rear rim thread...
  168. Another rear spring thread....
  169. KLR600/650 Clutch
  170. Broken Crank Case at Oil Bolt
  171. Need help w/ relaying lights
  172. Bike died today
  173. Gen1/Gen2 Front master cylinder assy compatibility?
  174. Help with fork seals
  175. Installing Stead choke collar (and removing the old one)
  176. LED signals, yes I got them to work :)
  177. Adding LED lights, Winterizing, and other newbie questions
  178. Headlight Help!
  179. No fuel out of manual petcock
  180. Countershaft seal replacement problem - collar stuck
  181. 87' KLR Scrambler/Tracker Build
  182. Nomad Crash Guards on a Gen 1
  183. Greasing the front wheel
  184. klr 650 clutch question/ help
  185. Race Tech Fork Springs
  186. Leaking Shift Shaft
  187. Stuck pivot bolt
  188. Fuses?
  189. Rear brake pedal travel, is this "normal"
  190. shock shrader valve replacement?
  191. Crash Bars for a 2005 KLR 650
  192. Phoenix, AZ tool loan
  193. Water Temp sensor question..
  194. Shifter shaft oil seal leak
  195. 2nd gen rear wheel
  196. Doohickey Question (idler gears)
  197. RH Control Swap
  198. M1030B1 restoration in Oregon
  199. Clutch Arm
  200. New rims
  201. Grease for wheel hub assemblies?
  202. Kenda K270 C Speed Rating
  203. new headlight strobe ???
  204. chopped wiring diagram
  205. rear shock uninstall/install - bike on kickstand
  206. Good quality LED turn signal for Gen 1
  207. drop-in LED replacement for stock fairing
  208. How do you remove the headlight on a Gen 1
  209. Anyone need Doo tools?
  210. Help
  211. What is the best foam air filter for the KLR650?
  212. looking for light weight LED driving/spot light(s) for '01 KLR650
  213. New Panniers!
  214. front forks fit
  215. Inside a stock KLR muffler
  216. Honest question - No can-o-worms!
  217. Custom Laser cut luggage plate, gen1
  218. Replacement parts not available?
  219. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  220. Outlaw Racing clutch plates?
  221. IMS Tank install question/help
  222. Clutch Safety Bypass
  223. Water pump oil seal seat gouged
  224. This exhaust gotta go
  225. Need help with timing
  226. Stripped heat shield bolts
  227. KL 600 gearset in to a KLR 650
  228. Electrical gurus -- help!
  229. Need help in Albany, NY - bike won't start, just cranks
  230. Changed my own tires for the first time ever
  231. KLR Shifting/Clutch/Transmission Problems
  232. How bad are the front brakes 'supposed' to be?
  233. Chain contacting chain guide
  234. Crash guards and aftermarket fuel tanks?
  235. Original Doohickey failed
  236. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  237. 1989 transmission output shaft
  238. This cam is broken isnt it
  239. Crank but no start, Check my sanity please
  240. Lots of maintenance questions
  241. Water pump seals
  242. Missing battery cover -- what's it made of, what's its purpose?
  243. 2003 owners and service manuals
  244. Prog Spring install
  245. Dies when I give it throttle
  246. Seal Washer / Coolant Drain Plug
  247. Coolant reservoir replacement
  248. Rebuilding the forks -- which way does the collar at the bottom face?
  249. Doohickey tool pass-around/rental/group buy?
  250. Won't start