1987 to 2007 Wrenching & Mods [Archive] - Page 2 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Borrow rotor wrench for the doo
  2. Headlight Cowls?
  3. Doohickey Tools for loan in Vancouver, BC area?
  4. Backfire once when clutch is pulled
  5. valve check
  6. Replacement Kickstand
  7. Wiring Loom Pin-Out or Diagram?
  8. Upper Engine Rattle - Sounds like pepple boucing around
  9. Recommended sprockets manufacturers (?)
  10. Stranded - Power Loss 05 KLR
  11. Drive Chain Tensioner Plate
  12. Can't flush any fluid through rear brake line? Help!
  13. starting probs .. ? decompressor anyone?
  14. Unhealthy clutch/engine sounds after upgrade
  15. Stock exhaust rattle - loose pipe inside
  16. 1988 KLR650 coolant tank
  17. Another MacGyver Gen 1 Dash
  18. Major Hesitation Stutter
  19. Stiff clutch, not cable or pivots
  20. Broken brake and clutch levers
  21. crank and motor casings gen1 klr
  22. suspension swap GEN1 vs GEN2
  23. Starting Issue
  24. Plastic/Polythene fuel tanks.
  25. Replacement petcock
  26. Rotor Bolts
  27. Battery issue with my first klr
  28. HEELLLLPPP -Starts fine but dies when throttle engaged
  29. Under 1/4 Throttle weak
  30. Looking to buy a 2007, 36k miles, advice?
  31. Narrow handlebar recommendations?
  32. Okay to use white gas to clean chain?
  33. Water pump mechanical seal question
  34. Weekend repairs
  35. Seat question
  36. Klr250 87' or9'
  37. Hand Guard Recommendations ?
  38. Carb problem: Overheat, stuck-RPM, IDLE-jumps
  39. Front axle washer?
  40. Jetting for Colorado
  41. Front suspension sag setting
  42. Non-stock front sprocket nut?
  43. Carb issues...
  44. Tank Pad.....anyone have one on their KLR??
  45. Dropped bike now no spark
  46. Considering 685 kit in my 2000 KLR w/ 40k miles on the clock
  47. Upper end and white smoke
  48. 1st Gen Chain Tension
  49. Polished sprockets
  50. banging sound, under load @ low RPM
  51. auxiliary lights mounting
  52. Another dreaded "it won't start" thread.
  53. 2001 KLR 650 Question
  54. Kickstand
  55. Stripped Float Bowl
  56. Grafting parts from 2009 Ninja 650r
  57. Got a Free* KLR
  58. KLR 650 1991 Tengai Headlight glass broken?!?!?
  59. Handlebar Expansion???
  60. Name the part
  61. Engine stalling
  62. Happy Trails spring compressor
  63. Anyone have a pic of where this goes on the bike?
  64. Power Restrictor Kit
  65. Back to standard height (after all these years)!
  66. Front, Dual Piston Caliper Identification?
  67. New KLR Rider No spark problem
  68. Stuck in Brazil with Carb Problems :/
  69. Thread inserts/ lessons the hard way
  70. Plastic kits?
  71. 2007 Parts Diagram
  72. Rear brake pedal bush
  73. Give me your opinion of this carb-mod kit.
  74. LED Headlights
  75. Living at 5280 ft now. What jet?
  76. Have to keep throttle open to keep engine from dying while idling
  77. What is the best glue to mend our polypropylene fairings?
  78. Clip master link...who here used one with no problems?
  79. Hard box
  80. Trouble getting new tire's bead to sit correctly on rim
  81. It looks like I have 2 modded holes on my airbox...
  82. Cogent Ultimate shock
  83. 1999 klr650 jetting
  84. swing arm bolt won't budge >:(
  85. Homemade Mickey Mouse tank damper in case anyone needs one quickly
  86. Questions about upcoming clutch repair
  87. Needle and washers from my carb, maybe I have the 22 cent mod with klx needle?
  88. Question about float movement and shouldn't it be moving the plunger?
  89. Front Tire - Making the best of Sand Encounters
  90. Did the header very on length like 3" from 87-07?
  91. Any have pro grip 714s?
  92. I would like to lower my klr a couple inches if easily possible...
  93. Bike lost power on the freeway today then was bogging when I opened the throttle....
  94. 2004 Enrichener Valve Issue
  95. Carburetor has a slight leak...
  96. Which front tire should I buy?
  97. After riding oil doesn't look right
  98. 1998 KLR 250 Water pump seal
  99. 1998 KLR 650 - cold start problem
  100. Rear Left Turn Signal Snapped Off
  101. Intermittent Trouble Shifting Out of 1st Gear + 1st gear creep
  102. Lost Key
  103. Heated seat mod
  104. New owner. Gas leak. Please help!
  105. Tail bag hard or soft but supports back of passenger
  106. Rear caliper swap
  107. 2006 KLR Restoration and Upgrade
  108. Electrosport stator problem
  109. GEN 1 Screen
  110. Need some advice!
  111. Gen 1 & 2 same oil plug?
  112. Difficulty finding the "City Light" wires.
  113. Cam Chain Tensioner
  114. CDI resistance readings
  115. tiny engine click...doohickey?
  116. 17t sprocket
  117. Raising links
  118. Just did the SV650 caliper swap...
  119. Burning out fuses
  120. 2002 wont start even after replacing every item in starter circuit
  121. Top end noise on gen 1 1987 KLR
  122. Cracked Wheel
  123. Common new KLR owner mistakes to avoid
  124. Panniers
  125. Turn signals
  126. Day Running Lights
  127. Tire Went Flat Overnight
  128. Ignition housing unfastened. How to secure?
  129. Another 18" rear rim thread...
  130. Another rear spring thread....
  131. KLR600/650 Clutch
  132. Broken Crank Case at Oil Bolt
  133. Need help w/ relaying lights
  134. Bike died today
  135. Gen1/Gen2 Front master cylinder assy compatibility?
  136. Help with fork seals
  137. Installing Stead choke collar (and removing the old one)
  138. LED signals, yes I got them to work :)
  139. Adding LED lights, Winterizing, and other newbie questions
  140. Headlight Help!
  141. No fuel out of manual petcock
  142. Countershaft seal replacement problem - collar stuck
  143. 87' KLR Scrambler/Tracker Build
  144. Nomad Crash Guards on a Gen 1
  145. Greasing the front wheel
  146. klr 650 clutch question/ help
  147. Race Tech Fork Springs
  148. Leaking Shift Shaft
  149. Stuck pivot bolt
  150. Fuses?
  151. Rear brake pedal travel, is this "normal"
  152. shock shrader valve replacement?
  153. Crash Bars for a 2005 KLR 650
  154. Phoenix, AZ tool loan
  155. Water Temp sensor question..
  156. Shifter shaft oil seal leak
  157. 2nd gen rear wheel
  158. Doohickey Question (idler gears)
  159. RH Control Swap
  160. M1030B1 restoration in Oregon
  161. Clutch Arm
  162. New rims
  163. Grease for wheel hub assemblies?
  164. Kenda K270 C Speed Rating
  165. new headlight strobe ???
  166. chopped wiring diagram
  167. rear shock uninstall/install - bike on kickstand
  168. Good quality LED turn signal for Gen 1
  169. drop-in LED replacement for stock fairing
  170. How do you remove the headlight on a Gen 1
  171. Anyone need Doo tools?
  172. Help
  173. What is the best foam air filter for the KLR650?
  174. looking for light weight LED driving/spot light(s) for '01 KLR650
  175. New Panniers!
  176. front forks fit
  177. Inside a stock KLR muffler
  178. Honest question - No can-o-worms!
  179. Custom Laser cut luggage plate, gen1
  180. Replacement parts not available?
  181. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  182. Outlaw Racing clutch plates?
  183. IMS Tank install question/help
  184. Clutch Safety Bypass
  185. Water pump oil seal seat gouged
  186. This exhaust gotta go
  187. Need help with timing
  188. Stripped heat shield bolts
  189. KL 600 gearset in to a KLR 650
  190. Electrical gurus -- help!
  191. Need help in Albany, NY - bike won't start, just cranks
  192. Changed my own tires for the first time ever
  193. KLR Shifting/Clutch/Transmission Problems
  194. How bad are the front brakes 'supposed' to be?
  195. Chain contacting chain guide
  196. Crash guards and aftermarket fuel tanks?
  197. Original Doohickey failed
  198. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  199. 1989 transmission output shaft
  200. This cam is broken isnt it
  201. Crank but no start, Check my sanity please
  202. Lots of maintenance questions
  203. Water pump seals
  204. Missing battery cover -- what's it made of, what's its purpose?
  205. 2003 owners and service manuals
  206. Prog Spring install
  207. Dies when I give it throttle
  208. Seal Washer / Coolant Drain Plug
  209. Coolant reservoir replacement
  210. Rebuilding the forks -- which way does the collar at the bottom face?
  211. Doohickey tool pass-around/rental/group buy?
  212. Won't start
  213. No overflow tube?
  214. Where can I get a Doohickey kit for my '03 at a good price?
  215. Inconsistent starting
  216. Jetting ??
  217. Headlight removal
  218. water in oil???
  219. fuel always drips from the airbox drain...
  220. Idle Problems
  221. Exhaust Heat
  222. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  223. Brake light working, NO tail light-Help
  224. Grooved brake disks
  225. Carburetor: I can't get my bike to run properly again
  226. Fuel Tank Lock is Sticky
  227. Fuel Tank Lock is Sticky
  228. Head swap gen 1 to gen 2
  229. What Is This?
  230. Grinding Clutch
  231. Euro Light Switch - Possible Group Buy
  232. More Torque?
  233. East to West coast trip
  234. 1st Gen. Major Headlight Upgrade?
  235. Transmission Will Not Engage
  236. Euro Light Switch - Finally!!
  237. Newbie to KLR (250).. Needs a carb slide..help?
  238. oem plastic
  239. Any crankcase mods
  240. 2006 Died while riding
  241. Oil leak
  242. Carb ???
  243. Needs a Motor Swap
  244. neglected KLR650 loud startup, oil smoke
  245. KLR Won't Start, Battery "sparking" when I try to turn it over
  246. Why does valve clearance tighten up?
  247. Jetting and Carb Tune Question
  248. What to look for when buying used?
  249. after market seats ?
  250. Clutch/Starter lockout Switch??