1987 to 2007 Wrenching & Mods [Archive] - Page 3 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Bike died today
  2. Gen1/Gen2 Front master cylinder assy compatibility?
  3. Help with fork seals
  4. Installing Stead choke collar (and removing the old one)
  5. LED signals, yes I got them to work :)
  6. Adding LED lights, Winterizing, and other newbie questions
  7. Headlight Help!
  8. No fuel out of manual petcock
  9. Countershaft seal replacement problem - collar stuck
  10. 87' KLR Scrambler/Tracker Build
  11. Nomad Crash Guards on a Gen 1
  12. Greasing the front wheel
  13. klr 650 clutch question/ help
  14. Race Tech Fork Springs
  15. Leaking Shift Shaft
  16. Stuck pivot bolt
  17. Fuses?
  18. Rear brake pedal travel, is this "normal"
  19. shock shrader valve replacement?
  20. Crash Bars for a 2005 KLR 650
  21. Phoenix, AZ tool loan
  22. Water Temp sensor question..
  23. Shifter shaft oil seal leak
  24. 2nd gen rear wheel
  25. Doohickey Question (idler gears)
  26. RH Control Swap
  27. M1030B1 restoration in Oregon
  28. Clutch Arm
  29. New rims
  30. Grease for wheel hub assemblies?
  31. Kenda K270 C Speed Rating
  32. new headlight strobe ???
  33. chopped wiring diagram
  34. rear shock uninstall/install - bike on kickstand
  35. Good quality LED turn signal for Gen 1
  36. drop-in LED replacement for stock fairing
  37. How do you remove the headlight on a Gen 1
  38. Anyone need Doo tools?
  39. Help
  40. What is the best foam air filter for the KLR650?
  41. looking for light weight LED driving/spot light(s) for '01 KLR650
  42. New Panniers!
  43. front forks fit
  44. Inside a stock KLR muffler
  45. Honest question - No can-o-worms!
  46. Custom Laser cut luggage plate, gen1
  47. Replacement parts not available?
  48. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  49. Outlaw Racing clutch plates?
  50. IMS Tank install question/help
  51. Clutch Safety Bypass
  52. Water pump oil seal seat gouged
  53. This exhaust gotta go
  54. Need help with timing
  55. Stripped heat shield bolts
  56. KL 600 gearset in to a KLR 650
  57. Electrical gurus -- help!
  58. Need help in Albany, NY - bike won't start, just cranks
  59. Changed my own tires for the first time ever
  60. KLR Shifting/Clutch/Transmission Problems
  61. How bad are the front brakes 'supposed' to be?
  62. Chain contacting chain guide
  63. Crash guards and aftermarket fuel tanks?
  64. Original Doohickey failed
  65. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  66. 1989 transmission output shaft
  67. This cam is broken isnt it
  68. Crank but no start, Check my sanity please
  69. Lots of maintenance questions
  70. Water pump seals
  71. Missing battery cover -- what's it made of, what's its purpose?
  72. 2003 owners and service manuals
  73. Prog Spring install
  74. Dies when I give it throttle
  75. Seal Washer / Coolant Drain Plug
  76. Coolant reservoir replacement
  77. Rebuilding the forks -- which way does the collar at the bottom face?
  78. Doohickey tool pass-around/rental/group buy?
  79. Won't start
  80. No overflow tube?
  81. Where can I get a Doohickey kit for my '03 at a good price?
  82. Inconsistent starting
  83. Jetting ??
  84. Headlight removal
  85. water in oil???
  86. fuel always drips from the airbox drain...
  87. Idle Problems
  88. Exhaust Heat
  89. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  90. Brake light working, NO tail light-Help
  91. Grooved brake disks
  92. Carburetor: I can't get my bike to run properly again
  93. Fuel Tank Lock is Sticky
  94. Fuel Tank Lock is Sticky
  95. Head swap gen 1 to gen 2
  96. What Is This?
  97. Grinding Clutch
  98. Euro Light Switch - Possible Group Buy
  99. More Torque?
  100. East to West coast trip
  101. 1st Gen. Major Headlight Upgrade?
  102. Transmission Will Not Engage
  103. Euro Light Switch - Finally!!
  104. Newbie to KLR (250).. Needs a carb slide..help?
  105. oem plastic
  106. Any crankcase mods
  107. 2006 Died while riding
  108. Oil leak
  109. Carb ???
  110. Needs a Motor Swap
  111. neglected KLR650 loud startup, oil smoke
  112. KLR Won't Start, Battery "sparking" when I try to turn it over
  113. Why does valve clearance tighten up?
  114. Jetting and Carb Tune Question
  115. What to look for when buying used?
  116. after market seats ?
  117. Clutch/Starter lockout Switch??
  118. ok to paint head?
  119. Oil drinkers?
  120. Adjustable cam chain sprockets....
  121. Big bore
  122. Hard Starting
  123. Issues, try's to turn over with out key
  124. Wheel's rims
  125. Rear wheel spacers
  126. Nitrgen charge rear shock
  127. Topped up oil, rode 50km = no oil left
  128. Generator case
  129. Has anyone done front pegs for highway riding ..
  130. Crankcase half sealant
  131. Balancer shaft spring
  132. Pilot jet
  133. 2007 issues
  134. Still popping even when done all mods
  135. Barkbusters on gen1
  136. Bit the Boolit on some Shinko 705's and other stuff lol.
  137. Which and Where to get decent Tire Irons that will not break the bank?
  138. SV650 caliper question
  139. 03 Military Style Fairing/Dash build
  140. Clutch Replacement Parts?
  141. Clutch cable issues
  142. Gen 1 None Progressive Fork Springs.Who Makes them?
  143. IMS 6.6 Gal Tank Petcock ?
  144. Gen 2 LT control switch - Gen 1
  145. Klr rear shock
  146. Hot Cams?
  147. Recommended engine mods
  148. Sump magnets
  149. Exhaust gas analyzer
  150. Radiator shroud "tabs" metal extension
  151. Borrow tools to doohickey a KLR650 in Austin, TX
  152. Another valve adjust story
  153. Crank nut to fix missing balls.
  154. Foot peg bracket frame bolts.
  155. Holy fork twist while braking!!
  156. Issue with 2007 KLR
  157. '98 650 project need crank advice!
  158. radiator blocked
  159. 1996 KLR 650 Newbe maybe dumb ? lol
  160. KLR650 2006 rewiring
  161. PDW Oil Flow Mods, order of importance.
  162. Need suggestions/ insight
  163. Oil leak? Well, maybe.....
  164. Side Rack Stiffiner Bar
  165. Cogent Fork Caps for Gen 1
  166. Doohicky replacement; Now oil leak
  167. Knocking/Clanking motor
  168. crank case breather tube
  169. oil leak question
  170. Shinko Big Block tires
  171. Fuel Petcock Body To Fuel Tank Bolt Torque?
  172. Pivot Pegz Worth Investment?
  173. Mod suggestions for ultra-quiet exhaust?
  174. 16/45 Sprocket Combo, Am I on the right path?
  175. Worn rear brake bushing
  176. Gushing carburetor
  177. klr klx parts swap
  178. sprockets /chain
  179. KLR650 C, mods questions
  180. Need some help
  181. Can't shift from 2nd to 3rd
  182. fuel milage? ?
  183. 88' KLR very slow to start in the mornings
  184. Acerbis Fender With J.N.S. Fender Brace?
  185. Help! Broken down in the Dominican Republic.
  186. Compression Tests/KACR and KACR-less
  187. ACR Failed and broke the valve cover
  188. Carb Flooding
  189. Dog bones
  190. Tractor Supply Muffler
  191. turn signals gen1
  192. anyone in sacramento/stockton area willing to listen to my bike please
  193. 2000 C5 gearbox seized!
  194. Signal lights prblem! Please Help its my daily driver!
  195. choke questions
  196. clutch rod
  197. Does my bike have easier access to battery poles?
  198. O rings for the cylinder?
  199. KLR650 oil level: Can never seem to get it right
  200. Lowering front end
  201. heated grips
  202. No spring torsion ( Doohickey)
  203. More roar less power
  204. Clutch issue
  205. 07 fuel capacity
  206. Rear suspension tuning
  207. Front wheel hub assembly
  208. Tow Cradle experiences???
  209. Riding to Utah backcountry from Illinois, question on tires
  210. Miles
  211. Wiring Harness (Key)
  212. Tweety Mod.
  213. handlebar adjustment
  214. European OEM Headlight Switch
  215. Speedo stuck
  216. Erratic speedo
  217. Got hot, won't start.....
  218. My Vision of an Adventure Bike-06 KLR
  219. Need help...brakes on an 06!!!
  220. H4 bulb upgrade
  221. New Battery???
  222. Help Needed!!!
  223. Broken Crank Case at oil drain
  224. 2004 KLR stalls when throttle at idle and quick throttle blip
  225. Hydraulic clutch linkage
  226. Running hotter after Thermbob install
  227. Overheating issue
  228. Clutch broken?
  229. How many gallons till the reserve
  230. Whats normal ??
  231. Short Tinted Windshield
  232. Lubing chain after a ride in the rain
  233. Fork preload spacer
  234. Fork seals
  235. Transmission problems
  236. Fork oil
  237. Rotella oil question
  238. Doohickey Torqur Spec
  239. chain adjustment question
  240. 2005 klr.....Help.
  241. Carb on KLR 250
  242. Whirling and Rattling Noise
  243. Carb differances o7 anthe new 08 on
  244. Blown right cover gasket
  245. battery cover
  246. Fork oil
  247. Smoking issue
  248. Ignition switch photo needed please...
  249. 2004 KLR 650 Project??
  250. Sudden Battery Failure???