1987 to 2007 Wrenching & Mods [Archive] - Page 3 - Kawasaki KLR 650 Forum

: 1987 to 2007 Wrenching & Mods


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  1. Replacement parts not available?
  2. I am Joe's Transmission, and Joe's Transmission's Great Grandpappy
  3. Outlaw Racing clutch plates?
  4. IMS Tank install question/help
  5. Clutch Safety Bypass
  6. Water pump oil seal seat gouged
  7. This exhaust gotta go
  8. Need help with timing
  9. Stripped heat shield bolts
  10. KL 600 gearset in to a KLR 650
  11. Electrical gurus -- help!
  12. Need help in Albany, NY - bike won't start, just cranks
  13. Changed my own tires for the first time ever
  14. KLR Shifting/Clutch/Transmission Problems
  15. How bad are the front brakes 'supposed' to be?
  16. Chain contacting chain guide
  17. Crash guards and aftermarket fuel tanks?
  18. Original Doohickey failed
  19. Zero valve clearance on right exhaust valve -- anyone got a shim kit in Ontario?
  20. 1989 transmission output shaft
  21. This cam is broken isnt it
  22. Crank but no start, Check my sanity please
  23. Lots of maintenance questions
  24. Water pump seals
  25. Missing battery cover -- what's it made of, what's its purpose?
  26. 2003 owners and service manuals
  27. Prog Spring install
  28. Dies when I give it throttle
  29. Seal Washer / Coolant Drain Plug
  30. Coolant reservoir replacement
  31. Rebuilding the forks -- which way does the collar at the bottom face?
  32. Doohickey tool pass-around/rental/group buy?
  33. Won't start
  34. No overflow tube?
  35. Where can I get a Doohickey kit for my '03 at a good price?
  36. Inconsistent starting
  37. Jetting ??
  38. Headlight removal
  39. water in oil???
  40. fuel always drips from the airbox drain...
  41. Idle Problems
  42. Exhaust Heat
  43. 1999 klr 650. key is in off position or in my pocket and bike can turn over?????
  44. Brake light working, NO tail light-Help
  45. Grooved brake disks
  46. Carburetor: I can't get my bike to run properly again
  47. Fuel Tank Lock is Sticky
  48. Fuel Tank Lock is Sticky
  49. Head swap gen 1 to gen 2
  50. What Is This?
  51. Grinding Clutch
  52. Euro Light Switch - Possible Group Buy
  53. More Torque?
  54. East to West coast trip
  55. 1st Gen. Major Headlight Upgrade?
  56. Transmission Will Not Engage
  57. Euro Light Switch - Finally!!
  58. Newbie to KLR (250).. Needs a carb slide..help?
  59. oem plastic
  60. Any crankcase mods
  61. 2006 Died while riding
  62. Oil leak
  63. Carb ???
  64. Needs a Motor Swap
  65. neglected KLR650 loud startup, oil smoke
  66. KLR Won't Start, Battery "sparking" when I try to turn it over
  67. Why does valve clearance tighten up?
  68. Jetting and Carb Tune Question
  69. What to look for when buying used?
  70. after market seats ?
  71. Clutch/Starter lockout Switch??
  72. ok to paint head?
  73. Oil drinkers?
  74. Adjustable cam chain sprockets....
  75. Big bore
  76. Hard Starting
  77. Issues, try's to turn over with out key
  78. Wheel's rims
  79. Rear wheel spacers
  80. Nitrgen charge rear shock
  81. Topped up oil, rode 50km = no oil left
  82. Generator case
  83. Has anyone done front pegs for highway riding ..
  84. Crankcase half sealant
  85. Balancer shaft spring
  86. Pilot jet
  87. 2007 issues
  88. Still popping even when done all mods
  89. Barkbusters on gen1
  90. Bit the Boolit on some Shinko 705's and other stuff lol.
  91. Which and Where to get decent Tire Irons that will not break the bank?
  92. SV650 caliper question
  93. 03 Military Style Fairing/Dash build
  94. Clutch Replacement Parts?
  95. Clutch cable issues
  96. Gen 1 None Progressive Fork Springs.Who Makes them?
  97. IMS 6.6 Gal Tank Petcock ?
  98. Gen 2 LT control switch - Gen 1
  99. Klr rear shock
  100. Hot Cams?
  101. Recommended engine mods
  102. Sump magnets
  103. Exhaust gas analyzer
  104. Radiator shroud "tabs" metal extension
  105. Borrow tools to doohickey a KLR650 in Austin, TX
  106. Another valve adjust story
  107. Crank nut to fix missing balls.
  108. Foot peg bracket frame bolts.
  109. Holy fork twist while braking!!
  110. Issue with 2007 KLR
  111. '98 650 project need crank advice!
  112. radiator blocked
  113. 1996 KLR 650 Newbe maybe dumb ? lol
  114. KLR650 2006 rewiring
  115. PDW Oil Flow Mods, order of importance.
  116. Need suggestions/ insight
  117. Oil leak? Well, maybe.....
  118. Side Rack Stiffiner Bar
  119. Cogent Fork Caps for Gen 1
  120. Doohicky replacement; Now oil leak
  121. Knocking/Clanking motor
  122. crank case breather tube
  123. oil leak question
  124. Shinko Big Block tires
  125. Fuel Petcock Body To Fuel Tank Bolt Torque?
  126. Pivot Pegz Worth Investment?
  127. Mod suggestions for ultra-quiet exhaust?
  128. 16/45 Sprocket Combo, Am I on the right path?
  129. Worn rear brake bushing
  130. Gushing carburetor
  131. klr klx parts swap
  132. sprockets /chain
  133. KLR650 C, mods questions
  134. Need some help
  135. Can't shift from 2nd to 3rd
  136. fuel milage? ?
  137. 88' KLR very slow to start in the mornings
  138. Acerbis Fender With J.N.S. Fender Brace?
  139. Help! Broken down in the Dominican Republic.
  140. Compression Tests/KACR and KACR-less
  141. ACR Failed and broke the valve cover
  142. Carb Flooding
  143. Dog bones
  144. Tractor Supply Muffler
  145. turn signals gen1
  146. anyone in sacramento/stockton area willing to listen to my bike please
  147. 2000 C5 gearbox seized!
  148. Signal lights prblem! Please Help its my daily driver!
  149. choke questions
  150. clutch rod
  151. Does my bike have easier access to battery poles?
  152. O rings for the cylinder?
  153. KLR650 oil level: Can never seem to get it right
  154. Lowering front end
  155. heated grips
  156. No spring torsion ( Doohickey)
  157. More roar less power
  158. Clutch issue
  159. 07 fuel capacity
  160. Rear suspension tuning
  161. Front wheel hub assembly
  162. Tow Cradle experiences???
  163. Riding to Utah backcountry from Illinois, question on tires
  164. Miles
  165. Wiring Harness (Key)
  166. Tweety Mod.
  167. handlebar adjustment
  168. European OEM Headlight Switch
  169. Speedo stuck
  170. Erratic speedo
  171. Got hot, won't start.....
  172. My Vision of an Adventure Bike-06 KLR
  173. Need help...brakes on an 06!!!
  174. H4 bulb upgrade
  175. New Battery???
  176. Help Needed!!!
  177. Broken Crank Case at oil drain
  178. 2004 KLR stalls when throttle at idle and quick throttle blip
  179. Hydraulic clutch linkage
  180. Running hotter after Thermbob install
  181. Overheating issue
  182. Clutch broken?
  183. How many gallons till the reserve
  184. Whats normal ??
  185. Short Tinted Windshield
  186. Lubing chain after a ride in the rain
  187. Fork preload spacer
  188. Fork seals
  189. Transmission problems
  190. Fork oil
  191. Rotella oil question
  192. Doohickey Torqur Spec
  193. chain adjustment question
  194. 2005 klr.....Help.
  195. Carb on KLR 250
  196. Whirling and Rattling Noise
  197. Carb differances o7 anthe new 08 on
  198. Blown right cover gasket
  199. battery cover
  200. Fork oil
  201. Smoking issue
  202. Ignition switch photo needed please...
  203. 2004 KLR 650 Project??
  204. Sudden Battery Failure???
  205. Quick easy seat mod??? Maybe?
  206. bolts that won't go back in
  207. braided lines in sections?
  208. cleaning brake rotor
  209. Clutch and brake levers swap?
  210. Indicator light and seized cooling fan
  211. need a couple shims
  212. Fan Retro Fit
  213. Foot peg brackets: lower and back?
  214. temp gauge retro fit
  215. How do I get the brown/blue discoloration off a Gen II header pipe?
  216. How do I mothball a gas tank?
  217. Klr seats
  218. fron fork spring dimensions
  219. Lowering Links
  220. Hard to Start When Cold
  221. Anyone in SF Bay Area have access to a machine shop?
  222. Brake light not working
  223. Going Nowhere...
  224. Heated gear on a 2005
  225. Draining the fuel tank
  226. Jetting opinions please
  227. Need Help With Airbox
  228. 40t sprocket
  229. I'm Stranded with a Jammed Ignition
  230. Fuel Flow Diagram
  231. 93-94 barbie decals?
  232. 2006 Starter Circuit Relay question
  233. Knocking/Pinging
  234. servicing my 07
  235. Dag Nabbit!!
  236. Doohickey and unhappy owner
  237. lower end bearing kit for 2001 klr?
  238. Metal in the oil filter
  239. Headlight and instrument panel won't light up.
  240. Always on front signal lights- improved
  241. transmission trouble
  242. idiot lights stay on
  243. no fuel suction
  244. Fuel Valve Diaphram Trouble
  245. Tires
  246. Newbie with some questions
  247. Headlight fuse
  248. Adding Cruise control
  249. Short term suspension adj?
  250. A New "Problem"