2008+ KLR650 Wrenching & Mod Questions [Archive] - Kawasaki KLR 650 Forum

: 2008+ KLR650 Wrenching & Mod Questions


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  1. About to do the Doo-Hickey - I have some questions.
  2. Front Brake Light Terminals Loose
  3. California help
  4. Won’t shift
  5. Died while in motion
  6. Repair threads won't seat
  7. Homemade Skid Plate
  8. Tusk Chub CR high bend bars
  9. Trail Tech and LED Indicators
  10. zombie apocalypse Mods
  11. Cold operating temperature
  12. 09 KLR Throttle Hesitation
  13. Why does my bike idle like schidt and backfire?
  14. Last half of the tank issue
  15. 2017 KLR650 oil leak
  16. Rear fender reduction/intergrated taillights
  17. Radiator Problem on My 2017
  18. "let the oil set u free" banjo upgrade
  19. Front Sprocket - Got the nut and washer off but...
  20. Little bearing in oil
  21. Speed Wobble?
  22. 2013 KLR 650 coolant hose
  23. MCP carb kit for KLR 650
  24. Passenger Foot peg compatability
  25. New bike, Dohickey question
  26. Fuel Petcock and Float Needle Questions
  27. IMS Gas Tank and engine guards
  28. Ignition key blank
  29. Spongy front brake
  30. Swingarm Removal Problem
  31. Handlebar bearing adjustment.
  32. Need measurements for Tusk pannier rack blinker extensions
  33. Quad vs Ram
  34. Cam shaft timing questions
  35. How do you check the oil?
  36. Doohickey tools and clymer manual FREE
  37. Case oil leak
  38. Constant Dirty Oil
  39. Higher system voltage for Lithium?
  40. Doohickey help Florida
  41. another Doohickey Questions / Problem
  42. Engine shuts off
  43. For those with a lot of time on both please compare a 2015+ KLR650 to a 2014+ KTM 690 Enduro R
  44. New Carb Setup - Loving it!
  45. Windshield Delete?
  46. Hella valuefit cube 4
  47. Oil burning
  48. Meaning of case markings?
  49. Headlights
  50. 2014.5 and newer fork spring rates
  51. Rear caliper lubrication
  52. 2017 KLR Rear brake Pads
  53. Hitting reserve fuel + secret reserve
  54. Suspension adjustment for highway use?!?
  55. Does anyone ever actually use all of the excess stock crap they take off their bikes?!?!
  56. Lowering A KLR650 3/4"
  57. Hip replacement and seat height
  58. mystery hose
  59. Handlebar Bolt Question for Ram Mount
  60. I stink at mounting the rear tire.
  61. Setting the Mixture Screw and Pilot Jet, the old school way.
  62. IMS ADV 2 Footpegs
  63. Steering Head Bearing Race Removal
  64. Why does my KLR have black circles?
  65. So, the build begins with the tear down ...
  66. KLR 600 vs 650 rear shock
  67. Gen 1 Tank/plastics to a Gen 2 frame
  68. Something doesn’t look right...
  69. Brake pin lube ???
  70. Ceramic coating headers
  71. 2018 KLR650 Jetting Question
  72. Steering Stem Inquiries
  73. Best heavy duty clutch kit
  74. '05 KLR sputters out after a short riding time
  75. Namur, Athena, or OEM gaskets?
  76. Anything different on a 2018
  77. Dealer won't work on bikes over 10 years old
  78. KLX install no power at half throttle and up
  79. How do I start an ADVrider ride report???
  80. Potential for oil leak or not
  81. airbox box removal/ oh my!
  82. Swingarm Inquiry
  83. Strange voltage behavior on 2008 KLR650
  84. Symptom of what?
  85. Cogent shocks arrived! Rebuild linkage and swingarm bearings or just grease them?
  86. Battery Tender
  87. bent right side panier brckets
  88. The Chinese fuse or the clueless Panamanian.
  89. Hoods for Instrument Indicator Lights
  90. Some major upgrade advice
  91. Fuel Tank Inlet Filter
  92. Finally - totally retro
  93. Dumbest Question Ever
  94. KLR upper dash
  95. Doohickey Datum & Deep Hole Doubts
  96. Stock exhaust question
  97. Muffler fell off, a first for me
  98. Front sag adjustment & handling in corners
  99. Fuel To Carb connector - swivel?
  100. Location of Catalytic Converter
  101. Mileage UNSAT & Related Question
  102. Most miles on a KLR...?
  103. Smoke on startup
  104. Eaglemike ROCKS!
  105. Engine side cover gaskets
  106. Is there a general tire pressure range that is considered optimal for larger sized gravel roads?
  107. My Ongoing Project
  108. 2009 clunking on deceleration
  109. tensioner bolt not tightening
  110. They just got here! :)
  111. Anybody know anything about the new Tusk DSport tires from RM ATV/MC?
  112. Prevailing torque countershaft nut loose
  113. 08 led upgrade
  114. Muffler heat shield
  115. What seat do you have??
  116. woodcraft "sharkfin" install
  117. 705 updates
  118. Broken Speedo cable
  119. Gen 2: Any Handlebar/Handguard combo that doesn't hit fairing, with no bar risers installed?
  120. Kenda K270 Dual/Enduro Front Motorcycle Bias Tire - 3.00-21 58C
  121. Jetting guide
  122. Help/Advice needed. thanks!
  123. Lithium style battery recommendations
  124. Bike overheating & dying
  125. Timing cap mod, lathe threading practice
  126. Bash Plate, Engine / Fairing Protection and Pannier Brackets
  127. Dead KLR
  128. Barkbusters and bar end weights.
  129. Looking for ignition switch guidance
  130. Rear Master Cylinder Guard
  131. Cheap speedometer accuracy fix.
  132. Coolant level dropped after long trip
  133. 22 cent Mod
  134. Anyone know what is this?
  135. Barkbuster VPS kit
  136. Foot pegs???
  137. Barr's Leaks -- Overheating! (please help!)
  138. 2017 KLR 650 Stock Handlebar Size?
  139. Bike dies neutral to 1st AND won't shift to 2nd
  140. Valve Gap Setting Procedure - What to Watch For?
  141. Will a 08 or 09 fenders fit on a 2012
  142. "in situ" radiator repair?
  143. Fell Apart Like a Dead Grasshopper
  144. Does anyone know OEM Battery CCA
  145. First KLR and Really Liking it.
  146. bike died for no reason on highway, dead on road
  147. liquid coming from exhaust header
  148. 14.5+ NE: TKC 130/80-17 Rub on Inner Fender
  149. New question, the Air box
  150. Never-been-serviced brake maintenance?
  151. Oh no stripped drain bolt
  152. Three recalls - NOT for 2nd Gen???
  153. How to Correct Odometer Reading?
  154. 2009 KLR Starter Not Working After Fuse Blow
  155. Does not respond immediately to the accelerator at highway speed
  156. Heavy clutch - history of wrong oil?
  157. Like the Shinko 244’s but want to go slightly more aggressive
  158. Total rebuild, not qualified, trying lots of things
  159. Where does YOUR engine temperature needle live?
  160. Ride height adjustment?
  161. Feeling Weak
  162. Radiator for 2017 KLR
  163. Did a search. Answer not clear. What is the actual reserve volum
  164. Cable routing
  165. Eagle Mike Big Bore Kits
  166. Running temp
  167. What are some reliable brake pads?
  168. Using a retention washer for the rear sprocket?
  169. Replaced Valve stems - still smoking on start up
  170. KLR 650 will not start
  171. '08 is an inconsistent oil burner
  172. PDWestman oil mods to my 08 burner testing
  173. Brake Rotors
  174. 08 KLR650 suddenly bogging down - one solution
  175. Recommendations for good basic skid plate.
  176. Fuel petcock on reserve
  177. And what do you think of my KLR650 front fender swap
  178. Opinions on KLR rear fender swap
  179. Seat concepts commuter worse seat EVER
  180. Kacr
  181. What a pain in the A$$!
  182. review of my 2018 1,500 miles so far
  183. Shinko 705 unbreakable bead
  184. No Electrical Power .....
  185. Eagle mike do hickey spring getting cut?
  186. Ikea moment
  187. I messed up!!!!
  188. 2016 KLR Low Speed Off-road Front Tire "Wobble"
  189. Thoughts on the Doo-hickey
  190. Shift/brake lever adjustment
  191. Gas gauge question
  192. KLR650 service manuals
  193. Doohickey direct or via Happy-trail?
  194. Flywheel covers
  195. Anti-ThermoQuad?
  196. Vehicle Wiring: Actuation Speed Sensing on SPST Switch
  197. I did the tubeless thing and it's working
  198. The bar hit the carburetor. More damage than protection
  199. Chain cleaning and lubing
  200. Tube Sizes: Interchangeability?
  201. Headlight Bulb Upgrade: Options?
  202. Fairing installation
  203. Getting my 15 ready
  204. Driving lights
  205. Outback MotorTek Skid plate
  206. Gen 1 plastics on Gen 2?
  207. No high and low headlight neither high bean indicator
  208. Chain
  209. Someone PLEASE tell me how and why this is happening
  210. Noob exhaust question
  211. Charging port
  212. Bar Riser Height Question
  213. Oil Drain Plug Length?
  214. Siping on dual-sport tires?
  215. chain tightness variation
  216. 2008 deep hole issue @ starter gear shaft
  217. Typical widths of front tires for KLR 650s
  218. In need of yet another (2) dimensions please
  219. In need of (2) dimensions please
  220. Didnt find answer, lowering links bike is mushy
  221. water crossing depth KLR capable of
  222. 12v plug OEM or Aftermarket?
  223. Pre season Inspection new owner 2009
  224. 2nd gen wire harness rub thru locations
  225. Oil filter -psi drop per brand ?
  226. What is color of backlit dash/gauges at night ?
  227. Dumb question but ....
  228. Turn indicator light question
  229. Tubeless wheels on the klr
  230. valve seat wear
  231. Gen2 evaporative emission control system
  232. Headlights Out - All other lights fine - New bulbs still nothing - 2009
  233. KLX Carb kit question
  234. 2008 engine web,additional bolts-stronger engine cases ?
  235. I have looked and looked-no recient oil thread. What’s up with you guys ?
  236. Anyone try Phillips Motovision bulbs in a 2nd Gen?
  237. Install of grease Zerks/fittings info
  238. Engine oil banjo bolt mods & syn oil ( not an oil thread)
  239. OEM exhaust noise level DB
  240. Question about rear tire O.D. Size/height
  241. 90/100-21 front tire
  242. Seat Upgrade!
  243. G2 Handguards?
  244. Tusk Oil Drain Bolt: How Fast to Run for the Hills?
  245. Doohickey, uh oh!
  246. Race Tech or Progressive
  247. Check Your Battery Connections Often
  248. Anybody know the 2014.5 and up suspension fluid weight and volume
  249. Did it help?
  250. Drive Chain Questions