2008+ KLR650 Wrenching & Mod Questions [Archive] - Kawasaki KLR 650 Forum

: 2008+ KLR650 Wrenching & Mod Questions


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  1. Barkbusters and bar end weights.
  2. Looking for ignition switch guidance
  3. Rear Master Cylinder Guard
  4. Cheap speedometer accuracy fix.
  5. Coolant level dropped after long trip
  6. 22 cent Mod
  7. Anyone know what is this?
  8. Vacuum Fuel Tap Changed into Water Trap Manual Fuel Tap
  9. Barkbuster VPS kit
  10. Foot pegs???
  11. Barr's Leaks -- Overheating! (please help!)
  12. 2017 KLR 650 Stock Handlebar Size?
  13. Bike dies neutral to 1st AND won't shift to 2nd
  14. Valve Gap Setting Procedure - What to Watch For?
  15. Second Gen Carburetor Flaw Revealed!!!!
  16. Will a 08 or 09 fenders fit on a 2012
  17. "in situ" radiator repair?
  18. Fell Apart Like a Dead Grasshopper
  19. Does anyone know OEM Battery CCA
  20. First KLR and Really Liking it.
  21. bike died for no reason on highway, dead on road
  22. liquid coming from exhaust header
  23. 14.5+ NE: TKC 130/80-17 Rub on Inner Fender
  24. New question, the Air box
  25. Never-been-serviced brake maintenance?
  26. Oh no stripped drain bolt
  27. Three recalls - NOT for 2nd Gen???
  28. How to Correct Odometer Reading?
  29. 2009 KLR Starter Not Working After Fuse Blow
  30. Does not respond immediately to the accelerator at highway speed
  31. Heavy clutch - history of wrong oil?
  32. Like the Shinko 244’s but want to go slightly more aggressive
  33. Total rebuild, not qualified, trying lots of things
  34. Where does YOUR engine temperature needle live?
  35. Ride height adjustment?
  36. Feeling Weak
  37. Radiator for 2017 KLR
  38. Did a search. Answer not clear. What is the actual reserve volum
  39. Cable routing
  40. Eagle Mike Big Bore Kits
  41. Running temp
  42. What are some reliable brake pads?
  43. Using a retention washer for the rear sprocket?
  44. Replaced Valve stems - still smoking on start up
  45. KLR 650 will not start
  46. '08 is an inconsistent oil burner
  47. PDWestman oil mods to my 08 burner testing
  48. Brake Rotors
  49. 08 KLR650 suddenly bogging down - one solution
  50. Recommendations for good basic skid plate.
  51. Fuel petcock on reserve
  52. And what do you think of my KLR650 front fender swap
  53. Opinions on KLR rear fender swap
  54. Seat concepts commuter worse seat EVER
  55. Kacr
  56. What a pain in the A$$!
  57. review of my 2018 1,500 miles so far
  58. Shinko 705 unbreakable bead
  59. No Electrical Power .....
  60. Eagle mike do hickey spring getting cut?
  61. Ikea moment
  62. I messed up!!!!
  63. 2016 KLR Low Speed Off-road Front Tire "Wobble"
  64. Thoughts on the Doo-hickey
  65. Shift/brake lever adjustment
  66. Gas gauge question
  67. KLR650 service manuals
  68. Doohickey direct or via Happy-trail?
  69. Flywheel covers
  70. Anti-ThermoQuad?
  71. Vehicle Wiring: Actuation Speed Sensing on SPST Switch
  72. I did the tubeless thing and it's working
  73. The bar hit the carburetor. More damage than protection
  74. Chain cleaning and lubing
  75. Tube Sizes: Interchangeability?
  76. Headlight Bulb Upgrade: Options?
  77. Fairing installation
  78. Getting my 15 ready
  79. Driving lights
  80. Outback MotorTek Skid plate
  81. Gen 1 plastics on Gen 2?
  82. No high and low headlight neither high bean indicator
  83. Chain
  84. Someone PLEASE tell me how and why this is happening
  85. Noob exhaust question
  86. Charging port
  87. Bar Riser Height Question
  88. Oil Drain Plug Length?
  89. Siping on dual-sport tires?
  90. chain tightness variation
  91. 2008 deep hole issue @ starter gear shaft
  92. Typical widths of front tires for KLR 650s
  93. In need of yet another (2) dimensions please
  94. In need of (2) dimensions please
  95. Didnt find answer, lowering links bike is mushy
  96. water crossing depth KLR capable of
  97. 12v plug OEM or Aftermarket?
  98. Pre season Inspection new owner 2009
  99. 2nd gen wire harness rub thru locations
  100. Oil filter -psi drop per brand ?
  101. What is color of backlit dash/gauges at night ?
  102. Dumb question but ....
  103. Turn indicator light question
  104. Tubeless wheels on the klr
  105. valve seat wear
  106. Gen2 evaporative emission control system
  107. Headlights Out - All other lights fine - New bulbs still nothing - 2009
  108. KLX Carb kit question
  109. 2008 engine web,additional bolts-stronger engine cases ?
  110. I have looked and looked-no recient oil thread. What’s up with you guys ?
  111. Anyone try Phillips Motovision bulbs in a 2nd Gen?
  112. Install of grease Zerks/fittings info
  113. Engine oil banjo bolt mods & syn oil ( not an oil thread)
  114. OEM exhaust noise level DB
  115. Question about rear tire O.D. Size/height
  116. 90/100-21 front tire
  117. Seat Upgrade!
  118. G2 Handguards?
  119. Tusk Oil Drain Bolt: How Fast to Run for the Hills?
  120. Doohickey, uh oh!
  121. Race Tech or Progressive
  122. Check Your Battery Connections Often
  123. Anybody know the 2014.5 and up suspension fluid weight and volume
  124. Did it help?
  125. Drive Chain Questions
  126. 2014 KLR650 Engine into 2017 KLR650
  127. Buzzes and Rattles from Cowlings
  128. Clutch cable ?
  129. Alignment and handling
  130. Lubricating Steering Stem Bearing and Swing Arm
  131. Cylinder Filled With Fuel
  132. Chain Lube
  133. Doohickey question
  134. Power question
  135. New guy question.
  136. Over filled at the pump!
  137. What size front tire?
  138. Gears not holding on ‘08 KLR
  139. Crack in the tire
  140. How do the updated 2014.5 spring and damping rates work for a 200 pound rider?
  141. Spitting n sputtering? Thoughts?
  142. Did a search. Couldn’t find tank vent repair instructions.
  143. 2008 Fan not working
  144. Please correct me if I am wrong...
  145. 2011 KLR battery help, please
  146. The voices in my shed are talking to me again
  147. Service Manual: Version Differences?
  148. KLR 650 Airbox Drain Positions
  149. will not turn over
  150. Why Is the Airbox Vent Tube Melted to My Exhaust?
  151. Tuning the Carb: 22 Cent Mod vs. Jet Kit
  152. Upper dash
  153. Oil temp measurement
  154. Battery / Pig tail ?
  155. windscreen turbulence
  156. Bizarre sound after tire, chain and sprocket change
  157. Dead-On-Road The Whole Story
  158. Old Gen2 KLR's bought with very low mileage
  159. Are there performance mods?
  160. Sharing my experience with the clutch safety switch
  161. To Replace or Not Replace - Plastic Shrouds
  162. Ignition fuse blowing bike dieing
  163. Starting issues in morning when bike is cold
  164. What's up with Shinko's 705 F/R?
  165. Clymer misprint? Rear axle nut torque
  166. I effed up big time
  167. Front brake rotor
  168. 150/70-17 on Gen2 Rear?
  169. Gen 2 HID headlight upgrade
  170. Unseated diaphragm symptoms?
  171. How easily are fork tubes bent? Hit a deer.
  172. Is the cam timing chain a standalone procedure?
  173. Spring Preload Adjuster Question
  174. Doohickey Question
  175. Engine Knocking
  176. Coolant in Oil
  177. Gen 2 Front brake upgrade
  178. How do I tell if bolts have been upgraded?
  179. Another tire question
  180. E15 Questions
  181. How much carbon build up on values and piston is normal?
  182. Painting of IMS plasic tank
  183. Choke plunger replacement
  184. Speedometer cable.
  185. Magura Hydraulic Clutch Kit
  186. Replacement of Front Turn Signal
  187. Mc mod??
  188. only Runs shortly on choke
  189. 09 klr starting issue?
  190. Doohickey Tool Exchange?
  191. MT21's or Dunlop 606???
  192. For the forum
  193. Stock suspension OK for light riders
  194. Question for the brains trust
  195. Suspension Tips Please
  196. IMS tank vibrations
  197. Flat spot cure??
  198. 25 MPG, goes into gear by itself.Help NEWBIE
  199. Gen 2 Clymer Manual Torques/Specs/Schematic
  200. Quick answer please! Will DR650 slip on fit a KLR
  201. Coming from EFI, What to Expect with KLR?
  202. Cowling Bracket Clearance.
  203. Fuel Stabilizers
  204. Tusk Pannier Rack Questoin
  205. Yet another carb question
  206. Copper exhaust gasket
  207. Tire comparison question
  208. Risers on 2014 - now shutting off at full lock
  209. Team Alba Racing Crash Bars
  210. coolant bypass
  211. Dropped some debris in Cylinder
  212. My new cheap tool box
  213. 2010 Doohickey Mod - Inner Case Stuck
  214. Are all KLR slip ons interchangeable? Footpegs a common size?
  215. Starter Spins but won't Engage
  216. 15k w/ no valve check*— What could go wrong!
  217. Grips
  218. 2013 klr, stalls going into gear
  219. Engine Seized? I'm an idiot..
  220. Seattle Company for aftermarket parts?
  221. Slight backfire on hot start
  222. New Key Cut
  223. Front Wheel Friction?
  224. What rear stand for the KLR650
  225. Has anyone actually tried an MX style rear fender on the street?
  226. Front Panniers w/LED Light Bars under $100
  227. Stuck bolt
  228. How much extra water spray from fender mods? More appealing fender suggestions?
  229. Popping noise when decelerating
  230. street/tracker KLR650 2014
  231. Two tubes?
  232. 2014 KLR650 carby mode question
  233. Starter Issues
  234. DynoJet kit and XCR slip on
  235. So I learned a lesson today...
  236. Loud cam chain noise/ sudden drop in acceleration
  237. New engine? Next gen Klr?
  238. Default Electrical Problem? Tach acting funny, Neutral flickering, etc
  239. Speedo not working
  240. special torquing sequence?
  241. Shell Rotella T4 15W-40
  242. Slip on exhaust
  243. 2009 ignition switch R&R?
  244. Tire Rubbing and tire size
  245. 600 mile maintenance ?
  246. 1st oil change
  247. Subframe Bolts
  248. 2009 backfire
  249. Bolt sizes and torque values
  250. Float hose is purging gas