2008+ KLR650 Wrenching & Mod Questions [Archive] - Kawasaki KLR 650 Forum

: 2008+ KLR650 Wrenching & Mod Questions


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  1. Fuel Tank Inlet Filter
  2. Finally - totally retro
  3. Dumbest Question Ever
  4. KLR upper dash
  5. Doohickey Datum & Deep Hole Doubts
  6. Stock exhaust question
  7. Muffler fell off, a first for me
  8. Front sag adjustment & handling in corners
  9. Fuel To Carb connector - swivel?
  10. Location of Catalytic Converter
  11. Mileage UNSAT & Related Question
  12. Most miles on a KLR...?
  13. Smoke on startup
  14. Eaglemike ROCKS!
  15. Engine side cover gaskets
  16. Is there a general tire pressure range that is considered optimal for larger sized gravel roads?
  17. My Ongoing Project
  18. 2009 clunking on deceleration
  19. tensioner bolt not tightening
  20. They just got here! :)
  21. Anybody know anything about the new Tusk DSport tires from RM ATV/MC?
  22. Prevailing torque countershaft nut loose
  23. 08 led upgrade
  24. Muffler heat shield
  25. What seat do you have??
  26. woodcraft "sharkfin" install
  27. 705 updates
  28. Broken Speedo cable
  29. Gen 2: Any Handlebar/Handguard combo that doesn't hit fairing, with no bar risers installed?
  30. Kenda K270 Dual/Enduro Front Motorcycle Bias Tire - 3.00-21 58C
  31. Jetting guide
  32. Help/Advice needed. thanks!
  33. Lithium style battery recommendations
  34. Bike overheating & dying
  35. Timing cap mod, lathe threading practice
  36. Bash Plate, Engine / Fairing Protection and Pannier Brackets
  37. Dead KLR
  38. Barkbusters and bar end weights.
  39. Looking for ignition switch guidance
  40. Rear Master Cylinder Guard
  41. Cheap speedometer accuracy fix.
  42. Coolant level dropped after long trip
  43. 22 cent Mod
  44. Anyone know what is this?
  45. Vacuum Fuel Tap Changed into Water Trap Manual Fuel Tap
  46. Barkbuster VPS kit
  47. Foot pegs???
  48. Barr's Leaks -- Overheating! (please help!)
  49. 2017 KLR 650 Stock Handlebar Size?
  50. Bike dies neutral to 1st AND won't shift to 2nd
  51. Valve Gap Setting Procedure - What to Watch For?
  52. Second Gen Carburetor Flaw Revealed!!!!
  53. Will a 08 or 09 fenders fit on a 2012
  54. "in situ" radiator repair?
  55. Fell Apart Like a Dead Grasshopper
  56. Does anyone know OEM Battery CCA
  57. First KLR and Really Liking it.
  58. bike died for no reason on highway, dead on road
  59. liquid coming from exhaust header
  60. 14.5+ NE: TKC 130/80-17 Rub on Inner Fender
  61. New question, the Air box
  62. Never-been-serviced brake maintenance?
  63. Oh no stripped drain bolt
  64. Three recalls - NOT for 2nd Gen???
  65. How to Correct Odometer Reading?
  66. 2009 KLR Starter Not Working After Fuse Blow
  67. Does not respond immediately to the accelerator at highway speed
  68. Heavy clutch - history of wrong oil?
  69. Like the Shinko 244’s but want to go slightly more aggressive
  70. Total rebuild, not qualified, trying lots of things
  71. Where does YOUR engine temperature needle live?
  72. Ride height adjustment?
  73. Feeling Weak
  74. Radiator for 2017 KLR
  75. Did a search. Answer not clear. What is the actual reserve volum
  76. Cable routing
  77. Eagle Mike Big Bore Kits
  78. Running temp
  79. What are some reliable brake pads?
  80. Using a retention washer for the rear sprocket?
  81. Replaced Valve stems - still smoking on start up
  82. KLR 650 will not start
  83. '08 is an inconsistent oil burner
  84. PDWestman oil mods to my 08 burner testing
  85. Brake Rotors
  86. 08 KLR650 suddenly bogging down - one solution
  87. Recommendations for good basic skid plate.
  88. Fuel petcock on reserve
  89. And what do you think of my KLR650 front fender swap
  90. Opinions on KLR rear fender swap
  91. Seat concepts commuter worse seat EVER
  92. Kacr
  93. What a pain in the A$$!
  94. review of my 2018 1,500 miles so far
  95. Shinko 705 unbreakable bead
  96. No Electrical Power .....
  97. Eagle mike do hickey spring getting cut?
  98. Ikea moment
  99. I messed up!!!!
  100. 2016 KLR Low Speed Off-road Front Tire "Wobble"
  101. Thoughts on the Doo-hickey
  102. Shift/brake lever adjustment
  103. Gas gauge question
  104. KLR650 service manuals
  105. Doohickey direct or via Happy-trail?
  106. Flywheel covers
  107. Anti-ThermoQuad?
  108. Vehicle Wiring: Actuation Speed Sensing on SPST Switch
  109. I did the tubeless thing and it's working
  110. The bar hit the carburetor. More damage than protection
  111. Chain cleaning and lubing
  112. Tube Sizes: Interchangeability?
  113. Headlight Bulb Upgrade: Options?
  114. Fairing installation
  115. Getting my 15 ready
  116. Driving lights
  117. Outback MotorTek Skid plate
  118. Gen 1 plastics on Gen 2?
  119. No high and low headlight neither high bean indicator
  120. Chain
  121. Someone PLEASE tell me how and why this is happening
  122. Noob exhaust question
  123. Charging port
  124. Bar Riser Height Question
  125. Oil Drain Plug Length?
  126. Siping on dual-sport tires?
  127. chain tightness variation
  128. 2008 deep hole issue @ starter gear shaft
  129. Typical widths of front tires for KLR 650s
  130. In need of yet another (2) dimensions please
  131. In need of (2) dimensions please
  132. Didnt find answer, lowering links bike is mushy
  133. water crossing depth KLR capable of
  134. 12v plug OEM or Aftermarket?
  135. Pre season Inspection new owner 2009
  136. 2nd gen wire harness rub thru locations
  137. Oil filter -psi drop per brand ?
  138. What is color of backlit dash/gauges at night ?
  139. Dumb question but ....
  140. Turn indicator light question
  141. Tubeless wheels on the klr
  142. valve seat wear
  143. Gen2 evaporative emission control system
  144. Headlights Out - All other lights fine - New bulbs still nothing - 2009
  145. KLX Carb kit question
  146. 2008 engine web,additional bolts-stronger engine cases ?
  147. I have looked and looked-no recient oil thread. What’s up with you guys ?
  148. Anyone try Phillips Motovision bulbs in a 2nd Gen?
  149. Install of grease Zerks/fittings info
  150. Engine oil banjo bolt mods & syn oil ( not an oil thread)
  151. OEM exhaust noise level DB
  152. Question about rear tire O.D. Size/height
  153. 90/100-21 front tire
  154. Seat Upgrade!
  155. G2 Handguards?
  156. Tusk Oil Drain Bolt: How Fast to Run for the Hills?
  157. Doohickey, uh oh!
  158. Race Tech or Progressive
  159. Check Your Battery Connections Often
  160. Anybody know the 2014.5 and up suspension fluid weight and volume
  161. Did it help?
  162. Drive Chain Questions
  163. 2014 KLR650 Engine into 2017 KLR650
  164. Buzzes and Rattles from Cowlings
  165. Clutch cable ?
  166. Alignment and handling
  167. Lubricating Steering Stem Bearing and Swing Arm
  168. Cylinder Filled With Fuel
  169. Chain Lube
  170. Doohickey question
  171. Power question
  172. New guy question.
  173. Over filled at the pump!
  174. What size front tire?
  175. Gears not holding on ‘08 KLR
  176. Crack in the tire
  177. How do the updated 2014.5 spring and damping rates work for a 200 pound rider?
  178. Spitting n sputtering? Thoughts?
  179. Did a search. Couldn’t find tank vent repair instructions.
  180. 2008 Fan not working
  181. Please correct me if I am wrong...
  182. 2011 KLR battery help, please
  183. The voices in my shed are talking to me again
  184. Service Manual: Version Differences?
  185. KLR 650 Airbox Drain Positions
  186. will not turn over
  187. Why Is the Airbox Vent Tube Melted to My Exhaust?
  188. Tuning the Carb: 22 Cent Mod vs. Jet Kit
  189. Upper dash
  190. Oil temp measurement
  191. Battery / Pig tail ?
  192. windscreen turbulence
  193. Bizarre sound after tire, chain and sprocket change
  194. Dead-On-Road The Whole Story
  195. Old Gen2 KLR's bought with very low mileage
  196. Are there performance mods?
  197. Sharing my experience with the clutch safety switch
  198. To Replace or Not Replace - Plastic Shrouds
  199. Ignition fuse blowing bike dieing
  200. Starting issues in morning when bike is cold
  201. What's up with Shinko's 705 F/R?
  202. Clymer misprint? Rear axle nut torque
  203. I effed up big time
  204. Front brake rotor
  205. 150/70-17 on Gen2 Rear?
  206. Gen 2 HID headlight upgrade
  207. Unseated diaphragm symptoms?
  208. How easily are fork tubes bent? Hit a deer.
  209. Is the cam timing chain a standalone procedure?
  210. Spring Preload Adjuster Question
  211. Doohickey Question
  212. Engine Knocking
  213. Coolant in Oil
  214. Gen 2 Front brake upgrade
  215. How do I tell if bolts have been upgraded?
  216. Another tire question
  217. E15 Questions
  218. How much carbon build up on values and piston is normal?
  219. Painting of IMS plasic tank
  220. Choke plunger replacement
  221. Speedometer cable.
  222. Magura Hydraulic Clutch Kit
  223. Replacement of Front Turn Signal
  224. Mc mod??
  225. only Runs shortly on choke
  226. 09 klr starting issue?
  227. Doohickey Tool Exchange?
  228. MT21's or Dunlop 606???
  229. For the forum
  230. Stock suspension OK for light riders
  231. Question for the brains trust
  232. Suspension Tips Please
  233. IMS tank vibrations
  234. Flat spot cure??
  235. 25 MPG, goes into gear by itself.Help NEWBIE
  236. Gen 2 Clymer Manual Torques/Specs/Schematic
  237. Quick answer please! Will DR650 slip on fit a KLR
  238. Coming from EFI, What to Expect with KLR?
  239. Cowling Bracket Clearance.
  240. Fuel Stabilizers
  241. Tusk Pannier Rack Questoin
  242. Yet another carb question
  243. Copper exhaust gasket
  244. Tire comparison question
  245. Risers on 2014 - now shutting off at full lock
  246. Team Alba Racing Crash Bars
  247. coolant bypass
  248. Dropped some debris in Cylinder
  249. My new cheap tool box
  250. 2010 Doohickey Mod - Inner Case Stuck