2008+ KLR650 Wrenching & Mod Questions [Archive] - Kawasaki KLR 650 Forum

: 2008+ KLR650 Wrenching & Mod Questions


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  1. For those with a lot of time on both please compare a 2015+ KLR650 to a 2014+ KTM 690 Enduro R
  2. New Carb Setup - Loving it!
  3. Windshield Delete?
  4. Hella valuefit cube 4
  5. Oil burning
  6. Meaning of case markings?
  7. Headlights
  8. 2014.5 and newer fork spring rates
  9. Rear caliper lubrication
  10. 2017 KLR Rear brake Pads
  11. Hitting reserve fuel + secret reserve
  12. Suspension adjustment for highway use?!?
  13. Does anyone ever actually use all of the excess stock crap they take off their bikes?!?!
  14. Lowering A KLR650 3/4"
  15. Hip replacement and seat height
  16. mystery hose
  17. Handlebar Bolt Question for Ram Mount
  18. I stink at mounting the rear tire.
  19. Setting the Mixture Screw and Pilot Jet, the old school way.
  20. IMS ADV 2 Footpegs
  21. Steering Head Bearing Race Removal
  22. Why does my KLR have black circles?
  23. So, the build begins with the tear down ...
  24. KLR 600 vs 650 rear shock
  25. Gen 1 Tank/plastics to a Gen 2 frame
  26. Something doesn’t look right...
  27. Brake pin lube ???
  28. Ceramic coating headers
  29. 2018 KLR650 Jetting Question
  30. Steering Stem Inquiries
  31. Best heavy duty clutch kit
  32. '05 KLR sputters out after a short riding time
  33. Namur, Athena, or OEM gaskets?
  34. Anything different on a 2018
  35. Dealer won't work on bikes over 10 years old
  36. KLX install no power at half throttle and up
  37. How do I start an ADVrider ride report???
  38. Potential for oil leak or not
  39. airbox box removal/ oh my!
  40. Swingarm Inquiry
  41. Strange voltage behavior on 2008 KLR650
  42. Symptom of what?
  43. Cogent shocks arrived! Rebuild linkage and swingarm bearings or just grease them?
  44. Battery Tender
  45. bent right side panier brckets
  46. The Chinese fuse or the clueless Panamanian.
  47. Hoods for Instrument Indicator Lights
  48. Some major upgrade advice
  49. Fuel Tank Inlet Filter
  50. Finally - totally retro
  51. Dumbest Question Ever
  52. KLR upper dash
  53. Doohickey Datum & Deep Hole Doubts
  54. Stock exhaust question
  55. Muffler fell off, a first for me
  56. Front sag adjustment & handling in corners
  57. Fuel To Carb connector - swivel?
  58. Location of Catalytic Converter
  59. Mileage UNSAT & Related Question
  60. Most miles on a KLR...?
  61. Smoke on startup
  62. Eaglemike ROCKS!
  63. Engine side cover gaskets
  64. Is there a general tire pressure range that is considered optimal for larger sized gravel roads?
  65. My Ongoing Project
  66. 2009 clunking on deceleration
  67. tensioner bolt not tightening
  68. They just got here! :)
  69. Anybody know anything about the new Tusk DSport tires from RM ATV/MC?
  70. Prevailing torque countershaft nut loose
  71. 08 led upgrade
  72. Muffler heat shield
  73. What seat do you have??
  74. woodcraft "sharkfin" install
  75. 705 updates
  76. Broken Speedo cable
  77. Gen 2: Any Handlebar/Handguard combo that doesn't hit fairing, with no bar risers installed?
  78. Kenda K270 Dual/Enduro Front Motorcycle Bias Tire - 3.00-21 58C
  79. Jetting guide
  80. Help/Advice needed. thanks!
  81. Lithium style battery recommendations
  82. Bike overheating & dying
  83. Timing cap mod, lathe threading practice
  84. Bash Plate, Engine / Fairing Protection and Pannier Brackets
  85. Dead KLR
  86. Barkbusters and bar end weights.
  87. Looking for ignition switch guidance
  88. Rear Master Cylinder Guard
  89. Cheap speedometer accuracy fix.
  90. Coolant level dropped after long trip
  91. 22 cent Mod
  92. Anyone know what is this?
  93. Barkbuster VPS kit
  94. Foot pegs???
  95. Barr's Leaks -- Overheating! (please help!)
  96. 2017 KLR 650 Stock Handlebar Size?
  97. Bike dies neutral to 1st AND won't shift to 2nd
  98. Valve Gap Setting Procedure - What to Watch For?
  99. Will a 08 or 09 fenders fit on a 2012
  100. "in situ" radiator repair?
  101. Fell Apart Like a Dead Grasshopper
  102. Does anyone know OEM Battery CCA
  103. First KLR and Really Liking it.
  104. bike died for no reason on highway, dead on road
  105. liquid coming from exhaust header
  106. 14.5+ NE: TKC 130/80-17 Rub on Inner Fender
  107. New question, the Air box
  108. Never-been-serviced brake maintenance?
  109. Oh no stripped drain bolt
  110. Three recalls - NOT for 2nd Gen???
  111. How to Correct Odometer Reading?
  112. 2009 KLR Starter Not Working After Fuse Blow
  113. Does not respond immediately to the accelerator at highway speed
  114. Heavy clutch - history of wrong oil?
  115. Like the Shinko 244’s but want to go slightly more aggressive
  116. Total rebuild, not qualified, trying lots of things
  117. Where does YOUR engine temperature needle live?
  118. Ride height adjustment?
  119. Feeling Weak
  120. Radiator for 2017 KLR
  121. Did a search. Answer not clear. What is the actual reserve volum
  122. Cable routing
  123. Eagle Mike Big Bore Kits
  124. Running temp
  125. What are some reliable brake pads?
  126. Using a retention washer for the rear sprocket?
  127. Replaced Valve stems - still smoking on start up
  128. KLR 650 will not start
  129. '08 is an inconsistent oil burner
  130. PDWestman oil mods to my 08 burner testing
  131. Brake Rotors
  132. 08 KLR650 suddenly bogging down - one solution
  133. Recommendations for good basic skid plate.
  134. Fuel petcock on reserve
  135. And what do you think of my KLR650 front fender swap
  136. Opinions on KLR rear fender swap
  137. Seat concepts commuter worse seat EVER
  138. Kacr
  139. What a pain in the A$$!
  140. review of my 2018 1,500 miles so far
  141. Shinko 705 unbreakable bead
  142. No Electrical Power .....
  143. Eagle mike do hickey spring getting cut?
  144. Ikea moment
  145. I messed up!!!!
  146. 2016 KLR Low Speed Off-road Front Tire "Wobble"
  147. Thoughts on the Doo-hickey
  148. Shift/brake lever adjustment
  149. Gas gauge question
  150. KLR650 service manuals
  151. Doohickey direct or via Happy-trail?
  152. Flywheel covers
  153. Anti-ThermoQuad?
  154. Vehicle Wiring: Actuation Speed Sensing on SPST Switch
  155. I did the tubeless thing and it's working
  156. The bar hit the carburetor. More damage than protection
  157. Chain cleaning and lubing
  158. Tube Sizes: Interchangeability?
  159. Headlight Bulb Upgrade: Options?
  160. Fairing installation
  161. Getting my 15 ready
  162. Driving lights
  163. Outback MotorTek Skid plate
  164. Gen 1 plastics on Gen 2?
  165. No high and low headlight neither high bean indicator
  166. Chain
  167. Someone PLEASE tell me how and why this is happening
  168. Noob exhaust question
  169. Charging port
  170. Bar Riser Height Question
  171. Oil Drain Plug Length?
  172. Siping on dual-sport tires?
  173. chain tightness variation
  174. 2008 deep hole issue @ starter gear shaft
  175. Typical widths of front tires for KLR 650s
  176. In need of yet another (2) dimensions please
  177. In need of (2) dimensions please
  178. Didnt find answer, lowering links bike is mushy
  179. water crossing depth KLR capable of
  180. 12v plug OEM or Aftermarket?
  181. Pre season Inspection new owner 2009
  182. 2nd gen wire harness rub thru locations
  183. Oil filter -psi drop per brand ?
  184. What is color of backlit dash/gauges at night ?
  185. Dumb question but ....
  186. Turn indicator light question
  187. Tubeless wheels on the klr
  188. valve seat wear
  189. Gen2 evaporative emission control system
  190. Headlights Out - All other lights fine - New bulbs still nothing - 2009
  191. KLX Carb kit question
  192. 2008 engine web,additional bolts-stronger engine cases ?
  193. I have looked and looked-no recient oil thread. What’s up with you guys ?
  194. Anyone try Phillips Motovision bulbs in a 2nd Gen?
  195. Install of grease Zerks/fittings info
  196. Engine oil banjo bolt mods & syn oil ( not an oil thread)
  197. OEM exhaust noise level DB
  198. Question about rear tire O.D. Size/height
  199. 90/100-21 front tire
  200. Seat Upgrade!
  201. G2 Handguards?
  202. Tusk Oil Drain Bolt: How Fast to Run for the Hills?
  203. Doohickey, uh oh!
  204. Race Tech or Progressive
  205. Check Your Battery Connections Often
  206. Anybody know the 2014.5 and up suspension fluid weight and volume
  207. Did it help?
  208. Drive Chain Questions
  209. 2014 KLR650 Engine into 2017 KLR650
  210. Buzzes and Rattles from Cowlings
  211. Clutch cable ?
  212. Alignment and handling
  213. Lubricating Steering Stem Bearing and Swing Arm
  214. Cylinder Filled With Fuel
  215. Chain Lube
  216. Doohickey question
  217. Power question
  218. New guy question.
  219. Over filled at the pump!
  220. What size front tire?
  221. Gears not holding on ‘08 KLR
  222. Crack in the tire
  223. How do the updated 2014.5 spring and damping rates work for a 200 pound rider?
  224. Spitting n sputtering? Thoughts?
  225. Did a search. Couldn’t find tank vent repair instructions.
  226. 2008 Fan not working
  227. Please correct me if I am wrong...
  228. 2011 KLR battery help, please
  229. The voices in my shed are talking to me again
  230. Service Manual: Version Differences?
  231. KLR 650 Airbox Drain Positions
  232. will not turn over
  233. Why Is the Airbox Vent Tube Melted to My Exhaust?
  234. Tuning the Carb: 22 Cent Mod vs. Jet Kit
  235. Upper dash
  236. Oil temp measurement
  237. Battery / Pig tail ?
  238. windscreen turbulence
  239. Bizarre sound after tire, chain and sprocket change
  240. Dead-On-Road The Whole Story
  241. Old Gen2 KLR's bought with very low mileage
  242. Are there performance mods?
  243. Sharing my experience with the clutch safety switch
  244. To Replace or Not Replace - Plastic Shrouds
  245. Ignition fuse blowing bike dieing
  246. Starting issues in morning when bike is cold
  247. What's up with Shinko's 705 F/R?
  248. Clymer misprint? Rear axle nut torque
  249. I effed up big time
  250. Front brake rotor