2008+ KLR650 Wrenching & Mod Questions [Archive] - Kawasaki KLR 650 Forum

: 2008+ KLR650 Wrenching & Mod Questions


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  1. Handlebar Bolt Question for Ram Mount
  2. Gen 2 front & rear suspension on a Gen 1
  3. I stink at mounting the rear tire.
  4. Setting the Mixture Screw and Pilot Jet, the old school way.
  5. IMS ADV 2 Footpegs
  6. Steering Head Bearing Race Removal
  7. Why does my KLR have black circles?
  8. So, the build begins with the tear down ...
  9. KLR 600 vs 650 rear shock
  10. Gen 1 Tank/plastics to a Gen 2 frame
  11. Something doesn’t look right...
  12. Brake pin lube ???
  13. Ceramic coating headers
  14. 2018 KLR650 Jetting Question
  15. Steering Stem Inquiries
  16. Best heavy duty clutch kit
  17. '05 KLR sputters out after a short riding time
  18. Namur, Athena, or OEM gaskets?
  19. Anything different on a 2018
  20. Dealer won't work on bikes over 10 years old
  21. KLX install no power at half throttle and up
  22. How do I start an ADVrider ride report???
  23. Potential for oil leak or not
  24. airbox box removal/ oh my!
  25. Swingarm Inquiry
  26. Strange voltage behavior on 2008 KLR650
  27. Symptom of what?
  28. Cogent shocks arrived! Rebuild linkage and swingarm bearings or just grease them?
  29. Battery Tender
  30. bent right side panier brckets
  31. The Chinese fuse or the clueless Panamanian.
  32. Hoods for Instrument Indicator Lights
  33. Some major upgrade advice
  34. Fuel Tank Inlet Filter
  35. Finally - totally retro
  36. Dumbest Question Ever
  37. KLR upper dash
  38. Doohickey Datum & Deep Hole Doubts
  39. Stock exhaust question
  40. Muffler fell off, a first for me
  41. Front sag adjustment & handling in corners
  42. Fuel To Carb connector - swivel?
  43. Location of Catalytic Converter
  44. Mileage UNSAT & Related Question
  45. Most miles on a KLR...?
  46. Smoke on startup
  47. Eaglemike ROCKS!
  48. Engine side cover gaskets
  49. Is there a general tire pressure range that is considered optimal for larger sized gravel roads?
  50. My Ongoing Project
  51. 2009 clunking on deceleration
  52. tensioner bolt not tightening
  53. They just got here! :)
  54. Anybody know anything about the new Tusk DSport tires from RM ATV/MC?
  55. Prevailing torque countershaft nut loose
  56. 08 led upgrade
  57. Muffler heat shield
  58. What seat do you have??
  59. woodcraft "sharkfin" install
  60. 705 updates
  61. Broken Speedo cable
  62. Gen 2: Any Handlebar/Handguard combo that doesn't hit fairing, with no bar risers installed?
  63. Kenda K270 Dual/Enduro Front Motorcycle Bias Tire - 3.00-21 58C
  64. Jetting guide
  65. Help/Advice needed. thanks!
  66. Lithium style battery recommendations
  67. Bike overheating & dying
  68. Timing cap mod, lathe threading practice
  69. Bash Plate, Engine / Fairing Protection and Pannier Brackets
  70. Dead KLR
  71. Barkbusters and bar end weights.
  72. Looking for ignition switch guidance
  73. Rear Master Cylinder Guard
  74. Cheap speedometer accuracy fix.
  75. Coolant level dropped after long trip
  76. 22 cent Mod
  77. Anyone know what is this?
  78. Barkbuster VPS kit
  79. Foot pegs???
  80. Barr's Leaks -- Overheating! (please help!)
  81. 2017 KLR 650 Stock Handlebar Size?
  82. Bike dies neutral to 1st AND won't shift to 2nd
  83. Valve Gap Setting Procedure - What to Watch For?
  84. Will a 08 or 09 fenders fit on a 2012
  85. "in situ" radiator repair?
  86. Fell Apart Like a Dead Grasshopper
  87. Does anyone know OEM Battery CCA
  88. First KLR and Really Liking it.
  89. bike died for no reason on highway, dead on road
  90. liquid coming from exhaust header
  91. 14.5+ NE: TKC 130/80-17 Rub on Inner Fender
  92. New question, the Air box
  93. Never-been-serviced brake maintenance?
  94. Oh no stripped drain bolt
  95. Three recalls - NOT for 2nd Gen???
  96. How to Correct Odometer Reading?
  97. 2009 KLR Starter Not Working After Fuse Blow
  98. Does not respond immediately to the accelerator at highway speed
  99. Heavy clutch - history of wrong oil?
  100. Like the Shinko 244’s but want to go slightly more aggressive
  101. Total rebuild, not qualified, trying lots of things
  102. Where does YOUR engine temperature needle live?
  103. Ride height adjustment?
  104. Feeling Weak
  105. Radiator for 2017 KLR
  106. Did a search. Answer not clear. What is the actual reserve volum
  107. Cable routing
  108. Eagle Mike Big Bore Kits
  109. Running temp
  110. What are some reliable brake pads?
  111. Using a retention washer for the rear sprocket?
  112. Replaced Valve stems - still smoking on start up
  113. KLR 650 will not start
  114. '08 is an inconsistent oil burner
  115. PDWestman oil mods to my 08 burner testing
  116. Brake Rotors
  117. 08 KLR650 suddenly bogging down - one solution
  118. Recommendations for good basic skid plate.
  119. Fuel petcock on reserve
  120. And what do you think of my KLR650 front fender swap
  121. Opinions on KLR rear fender swap
  122. Seat concepts commuter worse seat EVER
  123. Kacr
  124. What a pain in the A$$!
  125. review of my 2018 1,500 miles so far
  126. Shinko 705 unbreakable bead
  127. No Electrical Power .....
  128. Eagle mike do hickey spring getting cut?
  129. Ikea moment
  130. I messed up!!!!
  131. 2016 KLR Low Speed Off-road Front Tire "Wobble"
  132. Thoughts on the Doo-hickey
  133. Shift/brake lever adjustment
  134. Gas gauge question
  135. KLR650 service manuals
  136. Doohickey direct or via Happy-trail?
  137. Flywheel covers
  138. Anti-ThermoQuad?
  139. Vehicle Wiring: Actuation Speed Sensing on SPST Switch
  140. I did the tubeless thing and it's working
  141. The bar hit the carburetor. More damage than protection
  142. Chain cleaning and lubing
  143. Tube Sizes: Interchangeability?
  144. Headlight Bulb Upgrade: Options?
  145. Fairing installation
  146. Getting my 15 ready
  147. Driving lights
  148. Outback MotorTek Skid plate
  149. Gen 1 plastics on Gen 2?
  150. No high and low headlight neither high bean indicator
  151. Chain
  152. Someone PLEASE tell me how and why this is happening
  153. Noob exhaust question
  154. Charging port
  155. Bar Riser Height Question
  156. Oil Drain Plug Length?
  157. Siping on dual-sport tires?
  158. chain tightness variation
  159. 2008 deep hole issue @ starter gear shaft
  160. Typical widths of front tires for KLR 650s
  161. In need of yet another (2) dimensions please
  162. In need of (2) dimensions please
  163. Didnt find answer, lowering links bike is mushy
  164. water crossing depth KLR capable of
  165. 12v plug OEM or Aftermarket?
  166. Pre season Inspection new owner 2009
  167. 2nd gen wire harness rub thru locations
  168. Oil filter -psi drop per brand ?
  169. What is color of backlit dash/gauges at night ?
  170. Dumb question but ....
  171. Turn indicator light question
  172. Tubeless wheels on the klr
  173. valve seat wear
  174. Gen2 evaporative emission control system
  175. Headlights Out - All other lights fine - New bulbs still nothing - 2009
  176. KLX Carb kit question
  177. 2008 engine web,additional bolts-stronger engine cases ?
  178. I have looked and looked-no recient oil thread. What’s up with you guys ?
  179. Anyone try Phillips Motovision bulbs in a 2nd Gen?
  180. Install of grease Zerks/fittings info
  181. Engine oil banjo bolt mods & syn oil ( not an oil thread)
  182. OEM exhaust noise level DB
  183. Question about rear tire O.D. Size/height
  184. 90/100-21 front tire
  185. Seat Upgrade!
  186. G2 Handguards?
  187. Tusk Oil Drain Bolt: How Fast to Run for the Hills?
  188. Doohickey, uh oh!
  189. Race Tech or Progressive
  190. Check Your Battery Connections Often
  191. Anybody know the 2014.5 and up suspension fluid weight and volume
  192. Did it help?
  193. Drive Chain Questions
  194. 2014 KLR650 Engine into 2017 KLR650
  195. Buzzes and Rattles from Cowlings
  196. Clutch cable ?
  197. Alignment and handling
  198. Lubricating Steering Stem Bearing and Swing Arm
  199. Cylinder Filled With Fuel
  200. Chain Lube
  201. Doohickey question
  202. Power question
  203. New guy question.
  204. Over filled at the pump!
  205. What size front tire?
  206. Gears not holding on ‘08 KLR
  207. Crack in the tire
  208. How do the updated 2014.5 spring and damping rates work for a 200 pound rider?
  209. Spitting n sputtering? Thoughts?
  210. Did a search. Couldn’t find tank vent repair instructions.
  211. 2008 Fan not working
  212. Please correct me if I am wrong...
  213. 2011 KLR battery help, please
  214. The voices in my shed are talking to me again
  215. Service Manual: Version Differences?
  216. KLR 650 Airbox Drain Positions
  217. will not turn over
  218. Why Is the Airbox Vent Tube Melted to My Exhaust?
  219. Tuning the Carb: 22 Cent Mod vs. Jet Kit
  220. Upper dash
  221. Oil temp measurement
  222. Battery / Pig tail ?
  223. windscreen turbulence
  224. Bizarre sound after tire, chain and sprocket change
  225. Dead-On-Road The Whole Story
  226. Old Gen2 KLR's bought with very low mileage
  227. Are there performance mods?
  228. Sharing my experience with the clutch safety switch
  229. To Replace or Not Replace - Plastic Shrouds
  230. Ignition fuse blowing bike dieing
  231. Starting issues in morning when bike is cold
  232. What's up with Shinko's 705 F/R?
  233. Clymer misprint? Rear axle nut torque
  234. I effed up big time
  235. Front brake rotor
  236. 150/70-17 on Gen2 Rear?
  237. Gen 2 HID headlight upgrade
  238. Unseated diaphragm symptoms?
  239. How easily are fork tubes bent? Hit a deer.
  240. Is the cam timing chain a standalone procedure?
  241. Spring Preload Adjuster Question
  242. Doohickey Question
  243. Engine Knocking
  244. Coolant in Oil
  245. Gen 2 Front brake upgrade
  246. How do I tell if bolts have been upgraded?
  247. Another tire question
  248. E15 Questions
  249. How much carbon build up on values and piston is normal?
  250. Painting of IMS plasic tank