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  1. 1987 through 2007 KLR650 Wrenching & Mods
    Hello all, I recently installed an EM 692 kit, MCP carb kit, had the head freshened at a local shop and valve seals replaced, new lightly Oiled UNI air filter, spark plug, battery, doohickey, manual petcock with vacuum line capped. The issue I am running into now is a loss of power coming from...
  2. 1987 through 2007 KLR650 Wrenching & Mods
    Dear KLR community, I bought a 92' KLR 650 in process of restoration. It has a 2018 gas tank and updated CDI. I would like to continue with this restoration. I would like to update its old parts by bringing parts of new models. Regarding the engine, which newer/recent most advanced model parts...
  3. 1987 through 2007 KLR650 Wrenching & Mods
    Hi, I am starting klr engine rebuild. The story of this kawi is simple: previous owner had it for many years, not taking care of it at all, broken plastics, 15 year tires, everything dirty, then I just asked him if he can sell it to me for low price and he agreed. Bike is from 1991 and at...
  4. 1987 through 2007 KLR650 Wrenching & Mods
    lets discuss! was told that upgrade to the bore (685 kit) is a waste of time since its will only add to the top speed and a little bit of throttle. lets hear what KLR VETERNS have to say.
  5. 1987 through 2007 KLR650 Wrenching & Mods
    Finished doing some top end work, and while buttoning everything up I over-torqued the valve cover bolt snapping the bolt inside the cam cap. I need a new used cam cap and bolt. Im having a hard time finding anything as most people will only sell the entire top end. Looking for someone with a...
  6. KLR & Other Motorcycle Related Discussions
    I have a 2016 klr 650 with only 1600 miles on it. Last weekend I went and did some hard trail riding with my brother and all was fine. A couple days later I was riding to work and it felt jerky. I had steady throttle but it kept jerking. Then a couple days later I went to ride again but this...
  7. 2008 through 2018 KLR650 Wrenching & Mods
    Just bought my first KLR 3 weeks ago as a commuter to my job in the mountains and was stoked! Until the other day while riding down a back road and there was a big ‘ol kerplunk and the engine died and won’t turn over at all...and wouldn’t ya know it, when I checked the oil, nothing showed, not...
  8. Other KLR's - 250, 600, Tengai, C Models, KLX...
    Hi, I started noticing the strange chain-like noise coming out of mine engine. I tried to fix it up, redoing chain tension on the bottom of the engine. The first time it worked, but after a while noise have returned again and doing readjustment doesn't work since. I made a short video to give...
  9. 2008 through 2018 KLR650 Wrenching & Mods
    I am sorry for posting yet another thread! Due to the damage around the plug, every machine shop has recommended taking the engine off of the bike and taking it apart. I have changed the doohickey and that's the extend of my work on the engine. Does anyone have any experience taking the engine...
  10. 2008 through 2018 KLR650 Wrenching & Mods
    I am having a couple of weird problems over the past month. Although I am not sure if they are related. I have a 2008 KLR650. First, I noticed black spots where I park as if something was leaking. I checked near the drain plug and it was wet with oil, although I can't seem to figure out if it's...
  11. 2008 through 2018 KLR650 Wrenching & Mods
    I recently purchased a preowned 2009 KLR 650 that was well loved by the previous owner and seems to be in great shape. Oil change and had a service center go over the bike and they seem to think it is in great shape too. As I rode it home today (over 150 miles.... what a great riding bike) I was...
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