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  1. 2022+ KLR650 Wrenching and Mods
    I have a 23 klr with less than 60 miles. I have 2 times been in 4th and it wouldn't go to 5th. I held the clutch in a few seconds and tried again then it went. And yesterday, while down shifting to turn into my drive way, it wouldn't go in to 1st. I stalled out, pushed down and went right into...
  2. 2008 through 2018 KLR650 Wrenching & Mods
    I own a 2016 klr 650 and I was trying to install a klr 600 kick start. Over the last couple months I've taken my entire engine apart and swapped part of the transmission with a 2010. I swapped the out put shaft that connects to the sprocket so I could add a idler gear on the end. Well I ran into...
  3. Gadgets & Gizmos
    Hi so I'm setting up my 2016 klr 650 with a kick start and one of the parks I'm going to need are a pre 2011 transmission for it to work. Well I found a kick start assembly for sale and it comes with a klr 600 transmission as well so I'm wondering if I have to sell the transmission or if it...
  4. 2008 through 2018 KLR650 Wrenching & Mods
    I just bought my first KLR, a 2013, about 2 months ago. When I bought it the oil was quite low and it had been sitting for a few months. Ive fixed it up a bit, and have been commuting on it a few days a week. One day I was experimenting with 2 finger clutch pulls, and since then second gear has...
  5. 1987 through 2007 KLR650 Wrenching & Mods
    I recently have encountered a serious problem with my 1999 KLR. I was riding on a fairly mellow trail when I suddenly had no access to 1st, 2nd or 3rd gear. I still can use both 4th and 5th however. When shifting from 4th to 3rd it disengages from 4th and then the shift lever will not drop...
  6. 1987 through 2007 KLR650 Wrenching & Mods
    First time poster. Long time lurker. Have been poking around on the forum but can't seem to find a thread that deals with this. 2004 KLR650 with about 15,000 miles. Bought the bike and it wouldn't shift into 4th gear. Like running into a wall with the shifter when trying to get into 4th gear...
  7. 1987 through 2007 KLR650 Wrenching & Mods
    This is my first post, I have only had the bike a couple months and dont know if the doohickey has been done. anyways, I was riding my 1992 klr 650 with about 21,000 miles on it, cruising at about 50 mph and my transmission made a horrible metal on metal noise and I lost power. I pulled over...
  8. 2008 through 2018 KLR650 Wrenching & Mods
    I was out doing more "break-in" miles today and I noticed a pretty major/weird problem. When shifting through the gears, first through 3rd seem to work pretty good. Then when I shift into 4th gear, it acts like it does not engage fully. It will sometimes pop back into 3rd gear (making the RPMs...
  9. 1987 through 2007 KLR650 Wrenching & Mods
    2002 KLR 650, basically stock, with 28,000 miles. So, I realize that this is going to be a difficult thing to diagnose through an online thread, but I'm going to lay it out here anyway. Sometimes when you have a problem in life, it just feels good to talk about it, and to be heard... The other...
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